ZincSulfateMonohydrateQualityChecker
Zinc Sulfate Monohydrate
Zinc Sulfate Monohydrate Quality Checker — Zinc Sulfate Monohydrate (Ph. Eur. 2.4.x)
ℹ️ The utility checks assay, zinc content, loss on drying, metal impurities (including Cu, Ni, Co), inorganic impurities, pH of solution.
ℹ️ Does not use machine learning — rule-based logic only.
⚠️ Critical for dietary supplements, parenteral nutrition, veterinary preparations, cosmetics, eye drops.
Usage:
ZincSulfateMonohydrateQualityChecker.exe → demo mode (console output)
ZincSulfateMonohydrateQualityChecker.exe input.csv output.json → evaluate your data
Input format:
BatchNumber,AssayPercent,ZincContent,LossOnDrying,HeavyMetals,Arsenic,Lead,Mercury,Cadmium,Iron,Copper,Nickel,Cobalt,Chlorides,Fluorides,pH,ClarityNTU,ColorAPHA,EthanolPPM,AcetonePPM
Example:
ZNSO4-2026-001,99.5,36.0,12.5,10,1.5,5,0.5,0.3,0.003,5,4,3,0.03,30,5.0,2,35,800,500
— WHY IS THIS NEEDED?
Zinc sulfate monohydrate is an inorganic zinc compound critical for:
• Dietary supplements as zinc source (immunity, wound healing, DNA synthesis)
• Parenteral nutrition (trace element for TPN)
• Veterinary preparations (zinc deficiency prevention in animals)
• Cosmetic products (anti-inflammatory action, acne)
• Eye drops (in complex preparations)
⚠️ Zinc is toxic at high concentrations! Narrow therapeutic window. Control of heavy metal impurities (Pb, Hg, Cd, As) and other metals (Cu, Ni, Co) is critical for safety!
Critical parameters:
• Assay 98.0–102.0% (on anhydrous basis)
• Zinc content 35.0–37.0% (key parameter for dosing!)
• Loss on drying 10.0–15.0% (for monohydrate at 105°C)
• Heavy metals ≤20 ppm (as lead)
• Arsenic ≤3 ppm, lead ≤10 ppm, mercury ≤1 ppm, cadmium ≤1 ppm
• Iron ≤0.005%, copper ≤10 ppm, nickel ≤10 ppm, cobalt ≤10 ppm
• Chlorides ≤0.05%, fluorides ≤50 ppm
• pH of 5% solution: 4.0–6.0 (slightly acidic reaction)
• Clarity ≤5 NTU, color ≤50 APHA
Monograph compliance is mandatory for registration. Hygroscopic — requires airtight packaging! For injectable forms, sterility and apyrogenicity are required (checked separately).
input.csv
BatchNumber,AssayPercent,ZincContent,LossOnDrying,HeavyMetals,Arsenic,Lead,Mercury,Cadmium,Iron,Copper,Nickel,Cobalt,Chlorides,Fluorides,pH,ClarityNTU,ColorAPHA,EthanolPPM,AcetonePPM ZNSO4-2026-001,99.5,36.0,12.5,10,1.5,5,0.5,0.3,0.003,5,4,3,0.03,30,5.0,2,35,800,500
URS & FS — user requirements and functional specification
This document defines user requirements and functional specification for the quality-control utility. It supports deployment discussion, IQ/OQ preparation and QC workflow integration.
1. Scope
The Zinc Sulfate Monohydrate Quality Checker utility is used for Zinc Sulfate Monohydrate. The actual input.csv is the source of truth for the input structure; control criteria are defined by the executable and the domain description.
The utility does not use machine learning; decisions are produced by deterministic rules.
Categories: Vitamins and minerals
Tags: assay, heavy metals, impurities, minerals, premix, specification, sterility, vitamins
2. Execution modes
ZincSulfateMonohydrateQualityChecker.exe → demo mode (console output) ZincSulfateMonohydrateQualityChecker.exe input.csv output.json → evaluate your data
3. Key controlled areas
- assay / content
- residual solvents
- microbiology and pathogens
- heavy metals / elemental impurities
- pH and physicochemical parameters
4. Domain limits and critical parameters
- ⚠️ Critical for dietary supplements, parenteral nutrition, veterinary preparations, cosmetics, eye drops.
- ⚠️ Zinc is toxic at high concentrations! Narrow therapeutic window. Control of heavy metal impurities (Pb, Hg, Cd, As) and other metals (Cu, Ni, Co) is critical for safety!
- Critical parameters:
- Assay 98.0–102.0% (on anhydrous basis)
- Zinc content 35.0–37.0% (key parameter for dosing!)
- Loss on drying 10.0–15.0% (for monohydrate at 105°C)
- Heavy metals ≤20 ppm (as lead)
- Arsenic ≤3 ppm, lead ≤10 ppm, mercury ≤1 ppm, cadmium ≤1 ppm
- Iron ≤0.005%, copper ≤10 ppm, nickel ≤10 ppm, cobalt ≤10 ppm
- Chlorides ≤0.05%, fluorides ≤50 ppm
- pH of 5% solution: 4.0–6.0 (slightly acidic reaction)
- Clarity ≤5 NTU, color ≤50 APHA
- Monograph compliance is mandatory for registration. Hygroscopic — requires airtight packaging! For injectable forms, sterility and apyrogenicity are required (checked separately).
5. URS — user requirements
| ID | Requirement | Criticality | Acceptance criterion |
|---|---|---|---|
| URS-001 | The system shall accept an input.csv file for Zinc Sulfate Monohydrate with the exact columns listed in the “Input data contract” section. | High | A file with the correct header is processed without manual editing; missing mandatory columns produce FAIL/import error. |
| URS-002 | The system shall support execution without arguments in demo mode and execution with input.csv output.json for user data. | Medium | Both execution scenarios produce a predictable result or clear diagnostic error. |
| URS-003 | The system shall perform rule-based controls for: assay / content, residual solvents, microbiology and pathogens, heavy metals / elemental impurities, pH and physicochemical parameters. | High | Each controlled parameter receives a status and message; the result does not depend on hidden Excel formulas or ML. |
| URS-004 | The system shall preserve traceability between batch/lot, source values, applied rules and final verdict. | High | Output includes batch identifier, source values, parameter statuses and critical findings. |
| URS-005 | The system shall generate machine-readable output.json for LIMS/ELN/MES, batch record and QA/QC review. | High | JSON contains overall status, check array, warnings, failures and source-file reference. |
| URS-006 | The system shall support use in the client validation package: URS/FS, IQ/OQ preparation, installation and operational scenario checks. | High | The document, test scenarios and reproducible CSV/JSON flow are suitable for audit and internal approval. |
| URS-007 | The system shall clearly separate technical data errors from specification nonconformities. | Medium | Schema/type errors are not mixed with pharmacopoeial deviations and are reported separately. |
6. input.csv data contract
The source of truth for the input schema is the actual input.csv header. Column names are technical identifiers and are not translated.
| # | Column | Type | Unit | Description | Sample | Control rule |
|---|---|---|---|---|---|---|
| 1 | BatchNumber | identifier | as specified | Batch Number | ZNSO4-2026-001 | mandatory field; used for batch/lot traceability |
| 2 | AssayPercent | decimal | % | Assay % | 99.5 | numeric value; compared with assay/purity limit from specification or method |
| 3 | ZincContent | decimal | as specified | Zinc Content | 36.0 | numeric value; compared with assay/purity limit from specification or method |
| 4 | LossOnDrying | decimal | as specified | Loss On Drying | 12.5 | mandatory numeric value; rule comparison is performed by the utility |
| 5 | HeavyMetals | decimal | as specified | Heavy Metals | 10 | numeric value; checked as elemental/metal impurity |
| 6 | Arsenic | decimal | as specified | Arsenic | 1.5 | numeric value; checked as elemental/metal impurity |
| 7 | Lead | decimal | as specified | Lead | 5 | numeric value; checked as elemental/metal impurity |
| 8 | Mercury | decimal | as specified | Mercury | 0.5 | numeric value; checked as elemental/metal impurity |
| 9 | Cadmium | decimal | as specified | Cadmium | 0.3 | numeric value; checked as elemental/metal impurity |
| 10 | Iron | decimal | as specified | Iron | 0.003 | mandatory numeric value; rule comparison is performed by the utility |
| 11 | Copper | decimal | as specified | Copper | 5 | mandatory numeric value; rule comparison is performed by the utility |
| 12 | Nickel | decimal | as specified | Nickel | 4 | mandatory numeric value; rule comparison is performed by the utility |
| 13 | Cobalt | decimal | as specified | Cobalt | 3 | mandatory numeric value; rule comparison is performed by the utility |
| 14 | Chlorides | decimal | as specified | Chlorides | 0.03 | mandatory numeric value; rule comparison is performed by the utility |
| 15 | Fluorides | decimal | as specified | Fluorides | 30 | mandatory numeric value; rule comparison is performed by the utility |
| 16 | pH | decimal | pH | p H | 5.0 | mandatory numeric value; rule comparison is performed by the utility |
| 17 | ClarityNTU | decimal | as specified | Clarity NTU | 2 | mandatory numeric value; rule comparison is performed by the utility |
| 18 | ColorAPHA | decimal | as specified | Color APHA | 35 | mandatory numeric value; rule comparison is performed by the utility |
| 19 | EthanolPPM | decimal | ppm | Ethanol PPM | 800 | numeric value; checked as residual solvent against the applicable limit |
| 20 | AcetonePPM | decimal | ppm | Acetone PPM | 500 | numeric value; checked as residual solvent against the applicable limit |
CSV example
BatchNumber,AssayPercent,ZincContent,LossOnDrying,HeavyMetals,Arsenic,Lead,Mercury,Cadmium,Iron,Copper,Nickel,Cobalt,Chlorides,Fluorides,pH,ClarityNTU,ColorAPHA,EthanolPPM,AcetonePPM ZNSO4-2026-001,99.5,36.0,12.5,10,1.5,5,0.5,0.3,0.003,5,4,3,0.03,30,5.0,2,35,800,500
7. FS — functional specification
| ID | Function | Implementation description |
|---|---|---|
| FS-001 | CLI entry point | The executable ZincSulfateMonohydrateQualityChecker.exe supports demo mode and input.csv output.json processing mode. |
| FS-002 | CSV parser | The import module reads CSV, validates header, column presence/order, value count and encoding. Decimal values are expected with a dot separator. |
| FS-003 | Field conversion | Each column is converted to the expected type: identifier, text, decimal number, date/time or boolean flag. |
| FS-004 | Domain rule engine | For Zinc Sulfate Monohydrate, explicit rules are applied: range, minimum, maximum, absence of prohibited flag, data completeness or calculation-based check. |
| FS-005 | Criticality handling | Critical violations produce FAIL; non-critical deviations and incomplete data produce WARNING; full conformance produces PASS. |
| FS-006 | JSON writer | output.json stores overall status, per-parameter results, source values, warnings, failures and diagnostic messages. |
| FS-007 | Integration contract | The CSV → JSON format is stable for invocation from LIMS/ELN/MES, scheduled task or wrapper service. |
| FS-008 | Error handling | Schema error, missing file, non-numeric value or JSON write failure returns diagnosable error without silent PASS. |
8. output.json contract
The output file must be suitable for automated processing, audit review and correlation with the source input.csv row.
{
"utility": "ZincSulfateMonohydrateQualityChecker",
"api": "Zinc Sulfate Monohydrate",
"batchNumber": "ZNSO4-2026-001",
"overallStatus": "PASS|WARNING|FAIL",
"checkedAtUtc": "2026-05-18T00:00:00Z",
"checks": [
{
"parameter": "BatchNumber",
"value": "ZNSO4-2026-001",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "AssayPercent",
"value": "99.5",
"unit": "%",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "ZincContent",
"value": "36.0",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "LossOnDrying",
"value": "12.5",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "HeavyMetals",
"value": "10",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "Arsenic",
"value": "1.5",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "Lead",
"value": "5",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "Mercury",
"value": "0.5",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
}
],
"criticalFindings": [],
"sourceFile": "input.csv"
}9. OQ/PQ test scenarios
| ID | Scenario | Expected result |
|---|---|---|
| TC-001 | Valid CSV with expected header and sample row | All rows are processed; output contains PASS/WARNING/FAIL and parameter-level detail. |
| TC-002 | A mandatory input.csv column is missing | Import is rejected or the row receives FAIL with schema reference. |
| TC-003 | A numeric field contains text or a blank value | Type conversion error is recorded; the result is not hidden as PASS. |
| TC-004 | A parameter is outside specification or critical limit | Critical parameters produce FAIL; non-critical deviations produce WARNING according to the rule. |
| TC-007 | Residual solvent above applicable limit | FAIL is produced with solvent name and measured value. |
10. QA/QC, CSV and change control
- Before production use, the client records executable version, checksum, specification/monograph version, test CSV, expected JSON and IQ/OQ results.
- Column names must not be changed without updating the validator and test scenarios.
- The source CSV, output.json and utility version should be stored together as an evidence package.
- Any change in control rules must go through change control and repeated OQ scenario verification.
Included in packages
Algeria: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenArgentina: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenBangladesh: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenColombia: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenDemocratic Republic of the Congo: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenEgypt: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenEthiopia: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenIndonesia: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenIran: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenKenya: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenMexico: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenMyanmar: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenNigeria: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenOphthalmology QC Suite
QC package for ophthalmology: eye drops, antiglaucoma agents, antibiotics, sterile solutions, osmolality, pH, particles and preservatives.
OpenPakistan: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenPhilippines: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenRadiology QC Suite
QC package for radiology and diagnostic imaging: radiopharmaceuticals, PET/SPECT, contrast media, iodinated and gadolinium products, plus particle, sterility and endotoxin checks.
OpenSouth Africa: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenSudan: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenTanzania: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenTurkey: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenUganda: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenVitamins & Minerals QC Suite
Quality-control package for vitamins, minerals, premixes and nutrient substances.
Open