VaccinePotencyTCID50_EID50_QualityChecker

Vaccine Potency TCID50/EID50

Vet veterinary veterinary vaccines animal health adjuvants aquaculture batch release CSV→JSON
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Utility description: Vaccine Potency TCID50/EID50

Vaccine Potency TCID50/EID50 Quality Checker — Control of Vaccine Titer (TCID50 / EID50)

ℹ️  Utility assesses the potency of live veterinary vaccines using Tissue Culture Infectious Dose (TCID50) or Egg Infectious Dose (EID50) methods:
     • Comparison of calculated titer (log10) with minimum required activity level
     • Cell Control validity check: Cell survival must be high (>80%) to exclude medium toxicity
     • Back Titration control: Confirmation that correct virus dose was added to wells
     • Support for Spearman-Kärber and Reed-Muench calculation methods (via input data)

⚠️  CRITICAL: 
     • If cell control survival is low (<80%), the test is considered INVALID, as CPE may be caused by toxicity rather than virus.
     • Titer below minimum required level means the vaccine will not provide protective immunity in animals.

Usage:
  VaccinePotencyTCID50_EID50_QualityChecker.exe                            → demo mode (console output)
  VaccinePotencyTCID50_EID50_QualityChecker.exe input.csv output.json      → evaluate your data

Input format:
BatchNumber,ProductName,MethodType,CalculatedTiter_Log10,MinRequiredTiter_Log10,CellControlSurvival_Percent,VirusBackTitration_Log10,NumberOfReplicates,CPE_Observation_Days

Example:
  VAC-TCID-2026-001,IBR Vaccine,TCID50,7.5,6.5,95.0,4.0,8,"3,5,7"

— WHY IS THIS NEEDED?
For live vaccines, titer is the main indicator of quality and efficacy.
Unlike inactivated vaccines where antigen mass matters, here the number of viable infectious units is critical.
TCID50 (on cells) and EID50 (on chicken embryos) methods are de facto standards in veterinary virology.

⚠️  CRITICAL:
• Cell Control: Must show no CPE (Cytopathic Effect). If cells die in control, reagents or culture conditions are unsuitable.
• Back Titration: Performed parallel to main test to confirm dilution accuracy. Deviation > 0.5-1.0 log from target requires investigation.
• CPE Observation: CPE should be observed over several days (e.g., days 3, 5, 7) to account for slow-growing viruses.
• Statistics: Titer calculation must be performed using validated statistical methods (Spearman-Kärber or Reed-Muench).

Key features:
• Titer compliance check against specification
• System control validation (cells and virus)
• Support for different titration methods (TCID50, EID50)
• Generation of reports for biocontrol departments and LIMS LabWare
• Compliance with Ph. Eur. 5.2.14 and VICH GL53 requirements

Critical parameters:
• Titer: ≥ Minimum Required (specified in dossier)
• Cell Control Survival: ≥ 80%
• Back Titration: within acceptable range from target value

💡 Usage tips:
1. Culture Purity: Use only mycoplasma-free cell lines. Mycoplasma can distort titration results.
2. Reading Results: CPE assessment should be done blind to exclude operator subjectivity.
3. Dilutions: Use strict serial dilution technique (usually 10-fold) to ensure calculation accuracy.
4. Interpretation: If titer is borderline, repeat test on a new aliquot of the sample.
5. Documentation: All raw data (number of positive wells at each dilution) must be saved for audit.

⚠️ Note: In veterinary medicine, complex polyvalent vaccines are often used. For these, titration of each component is performed separately, as viruses may interfere with each other during co-cultivation.

input.csv

BatchNumber,ProductName,MethodType,CalculatedTiter_Log10,MinRequiredTiter_Log10,CellControlSurvival_Percent,VirusBackTitration_Log10,NumberOfReplicates,CPE_Observation_Days
VAC-TCID-2026-001,IBR Live Vaccine,TCID50,7.5,6.5,95.0,4.0,8,"3,5,7"
VAC-EID-2026-002,Newcastle Disease Vaccine,EID50,9.2,8.5,100.0,5.5,5,"3,4"
VAC-FAIL-2026-003,BVDV Vaccine,TCID50,6.0,6.5,50.0,3.8,8,"3,5,7"

URS & FS — User Requirements and Functional Specification

This document describes the controlled interface and behaviour of VaccinePotencyTCID50_EID50_QualityChecker for Vaccine Potency TCID50/EID50 Quality Checker.

Domain limits and critical parameters

Key fragments from the source description are shown below. Before production use, limits must be verified against the approved specification, registration dossier and local SOPs.
  • Vaccine Potency TCID50/EID50 Quality Checker — Control of Vaccine Titer (TCID50 / EID50)
  • ℹ️ Utility assesses the potency of live veterinary vaccines using Tissue Culture Infectious Dose (TCID50) or Egg Infectious Dose (EID50) methods:
  • • Comparison of calculated titer (log10) with minimum required activity level
  • • Cell Control validity check: Cell survival must be high (>80%) to exclude medium toxicity
  • ⚠️ CRITICAL:
  • • If cell control survival is low (<80%), the test is considered INVALID, as CPE may be caused by toxicity rather than virus.
  • VaccinePotencyTCID50_EID50_QualityChecker.exe → demo mode (console output)
  • VaccinePotencyTCID50_EID50_QualityChecker.exe input.csv output.json → evaluate your data
  • Unlike inactivated vaccines where antigen mass matters, here the number of viable infectious units is critical.
  • • Cell Control: Must show no CPE (Cytopathic Effect). If cells die in control, reagents or culture conditions are unsuitable.
  • • Back Titration: Performed parallel to main test to confirm dilution accuracy. Deviation > 0.5-1.0 log from target requires investigation.
  • • Statistics: Titer calculation must be performed using validated statistical methods (Spearman-Kärber or Reed-Muench).
  • • Compliance with Ph. Eur. 5.2.14 and VICH GL53 requirements
  • Critical parameters:
  • • Titer: ≥ Minimum Required (specified in dossier)
  • • Cell Control Survival: ≥ 80%
  • 1. Culture Purity: Use only mycoplasma-free cell lines. Mycoplasma can distort titration results.
  • 5. Documentation: All raw data (number of positive wells at each dilution) must be saved for audit.

URS — User Requirements Specification

IDRequirementCriticalityAcceptance criterion
URS-001The utility shall accept an input.csv file for Vaccine Potency TCID50/EID50 Quality Checker with headers defined in the data contract.HighThe file is processed without manual header editing.
URS-002The utility shall perform deterministic QC evaluation without machine learning and without probabilistic conformance decisions.HighIdentical input data, rule version and configuration produce reproducible results.
URS-003The utility shall validate mandatory fields, data types, ranges, units and domain plausibility.HighSchema, conversion and range errors are explicitly reported.
URS-004The utility shall apply domain limits and rules from the description, approved specification, registration dossier and local SOPs.HighEach check has PASS/WARNING/FAIL and a clear message.
URS-005The utility shall generate output.json with machine-readable results, source values, warnings, failures and critical findings.HighJSON is suitable for LIMS/ELN/MES integration and QA/QC review.
URS-006The utility shall preserve traceability between batch/sample, input file, applied rules and final status.HighOutput contains identifiers, checked parameters and audit metadata.
URS-007The documentation shall support IQ/OQ/PQ, CSV/CSA and review by internal QA or inspectors.MediumURS, FS, input/output contract and test scenarios are supplied with the utility.
URS-008The utility shall be used as a QC decision-support tool and not as a substitute for approved specifications and QA/QP release decision.MediumDocumentation states change control and limit-verification expectations.

input.csv contract

#FieldTypeSamplePurpose
1BatchNumberstring / controlled vocabularyVAC-TCID-2026-001Batch or lot identifier used for traceability.
2ProductNamestring / controlled vocabularyIBR Live VaccineProduct or dosage-form name under evaluation.
3MethodTypestring / controlled vocabularyTCID50Method or process approach; controlled reference value.
4CalculatedTiter_Log10decimal7.5Controlled input parameter for deterministic QC rules.
5MinRequiredTiter_Log10decimal6.5Controlled input parameter for deterministic QC rules.
6CellControlSurvival_Percentdecimal95.0Control point/control sample for assay run validity.
7VirusBackTitration_Log10decimal4.0Component ratio; structural or formulation CQA.
8NumberOfReplicatesinteger / decimal8Controlled input parameter for deterministic QC rules.
9CPE_Observation_Daysstring / controlled vocabulary3,5,7Time parameter for process, incubation, storage or analytical workflow.
BatchNumber,ProductName,MethodType,CalculatedTiter_Log10,MinRequiredTiter_Log10,CellControlSurvival_Percent,VirusBackTitration_Log10,NumberOfReplicates,CPE_Observation_Days
VAC-TCID-2026-001,IBR Live Vaccine,TCID50,7.5,6.5,95.0,4.0,8,3,5,7
VAC-EID-2026-002,Newcastle Disease Vaccine,EID50,9.2,8.5,100.0,5.5,5,3,4
VAC-FAIL-2026-003,BVDV Vaccine,TCID50,6.0,6.5,50.0,3.8,8,3,5,7

Input validation rules

IDFieldRuleCriticality
VR-001BatchNumberThe field shall match an approved dictionary or accepted string representation.High
VR-002ProductNameThe field shall match an approved dictionary or accepted string representation.High
VR-003MethodTypeThe field shall match an approved dictionary or accepted string representation.High
VR-004CalculatedTiter_Log10The field shall match an approved dictionary or accepted string representation.Medium
VR-005MinRequiredTiter_Log10The field shall match an approved dictionary or accepted string representation.Medium
VR-006CellControlSurvival_PercentThe field shall match an approved dictionary or accepted string representation.Medium
VR-007VirusBackTitration_Log10The field shall match an approved dictionary or accepted string representation.Medium
VR-008NumberOfReplicatesThe field shall match an approved dictionary or accepted string representation.Medium
VR-009CPE_Observation_DaysThe field shall match an approved dictionary or accepted string representation.Medium

FS — Functional Specification

IDFunctionImplementation
FS-001CLI executionSupport execution modes: demo mode without arguments and production mode input.csv output.json.
FS-002CSV importRead input.csv in UTF-8/CSV-compatible format and validate header and expected columns.
FS-003Schema validationCheck mandatory fields, column count, unknown key fields and empty mandatory values.
FS-004Type conversionConvert numeric, flag and text values; invalid format is recorded as a row-level error.
FS-005Domain rule engineApply rules for Vaccine Potency TCID50/EID50 Quality Checker, including critical limits from the description and approved specification.
FS-006Status aggregationProduce final status: FAIL for critical failure, WARNING for non-critical deviation, PASS for conformance.
FS-007JSON exportWrite output.json with detailed checks, source values, warnings, failures and critical findings.
FS-008Audit supportKeep result structure suitable for review, deviation investigation and calculation reproduction.
FS-009Integration contractSupport the scenario LIMS/ELN/MES → input.csv → utility → output.json → portal/admin review.
FS-010Error handlingReturn explicit messages for missing file, empty CSV, invalid schema, output write failure and invalid format.

Example output.json

{
  "utilityId": "vaccinepotencytcid50-eid50-qualitychecker",
  "utilityFolder": "VaccinePotencyTCID50_EID50_QualityChecker",
  "package": "Vet",
  "overallStatus": "PASS|WARNING|FAIL",
  "sourceFile": "input.csv",
  "processedAtUtc": "2026-06-10T00:00:00Z",
  "checks": [
    {
      "parameter": "BatchNumber",
      "value": "VAC-TCID-2026-001",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-001"
    },
    {
      "parameter": "ProductName",
      "value": "IBR Live Vaccine",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-002"
    },
    {
      "parameter": "MethodType",
      "value": "TCID50",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-003"
    },
    {
      "parameter": "CalculatedTiter_Log10",
      "value": "7.5",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-004"
    },
    {
      "parameter": "MinRequiredTiter_Log10",
      "value": "6.5",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-005"
    },
    {
      "parameter": "CellControlSurvival_Percent",
      "value": "95.0",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-006"
    },
    {
      "parameter": "VirusBackTitration_Log10",
      "value": "4.0",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-007"
    },
    {
      "parameter": "NumberOfReplicates",
      "value": "8",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-008"
    },
    {
      "parameter": "CPE_Observation_Days",
      "value": "3,5,7",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-009"
    }
  ],
  "criticalFindings": [],
  "warnings": [],
  "audit": {
    "inputHash": "sha256:<calculated at runtime>",
    "rulesVersion": "<utility executable version>",
    "documentation": "VaccinePotencyTCID50_EID50_QualityChecker.documentation.html"
  }
}

Traceability matrix

URSFSTestEvidence
URS-001FS-001, FS-002OQ-001Verify execution and import of valid input.csv.
URS-002FS-005, FS-006OQ-004Repeat the same dataset and compare output.json.
URS-003FS-003, FS-004, FS-010OQ-002, OQ-003Verify missing columns and invalid types.
URS-004FS-005, FS-006OQ-004, PQ-001Verify critical deviations on real/boundary data.
URS-005FS-007, FS-009OQ-005Verify JSON schema and downstream-system suitability.
URS-006FS-008OQ-006Verify identifiers and audit metadata.
URS-007FS-008, FS-010IQ-001, OQ-007Verify documentation completeness and control evidence.
URS-008FS-005, FS-008PQ-002Verify review workflow and no replacement of QA decision.

IQ/OQ/PQ test scenarios

IDScenarioExpected result
IQ-001Verify executable, input.csv, documentation and checksum availability.Delivery set is complete; version is recorded.
OQ-001Valid sample row from input.csv.PASS or acceptable WARNING according to rules.
OQ-002Remove a mandatory CSV column.Schema error or FAIL with missing-column reference.
OQ-003Place a non-numeric value into a numeric field.Type-conversion error with row/field reference.
OQ-004Set a critical parameter outside the limit.FAIL and critical finding.
OQ-005Verify output.json structure.All mandatory sections are present and JSON is valid.
OQ-006Verify batch/sample traceability.Input and result identifiers match.
PQ-001Verify 3–5 real user batches/samples.Result is confirmed by QC/QA review.
PQ-002Verify deviation workflow and manual QA decision.Utility supports review but does not replace approved decision.

QA/QC and change control

  • Do not rename columns without updating validator, documentation and test set.
  • Retain input.csv, output.json, executable version and checksum.
  • Before production use, perform IQ/OQ/PQ or equivalent CSV/CSA verification.
  • Critical limits shall be verified against the approved specification, registration dossier and local SOPs.
  • The utility provides structured QC decision support; final release decision remains with QA/QP and approved procedures.

Included in packages

Infectious Diseases QC Suite

QC utility package for infectious diseases: antibacterial, antiviral, antifungal and antiparasitic products, microbiology, sterility, endotoxins, viral safety and vaccine release checks.

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Vet — Veterinary QC Utilities

Vet is designed for veterinary pharmaceuticals and vaccines: adjuvants, antigens, autogenous vaccines, aquaculture, feed/premixes, antimicrobial and antiparasitic products, sterility and batch release.

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