SterilityTestMembraneFiltrationQualityChecker
Sterility Test Membrane Filtration
Sterility Test Membrane Filtration Quality Checker — Sterility Testing (Membrane Filtration Method)
ℹ️ Utility checks sterility test results of medicinal products by membrane filtration method according to Ph. Eur. 2.6.1 and USP <71>:
• Absence of microbial growth in TSB (Thioglycollate Medium) and FTG (Soybean-Casein Digest Medium)
• Validity of negative controls (must be sterile)
• Validity of positive controls (growth of test strains must be confirmed)
• Compliance with incubation time (minimum 14 days)
• Sufficient number of tested sample units
⚠️ CRITICAL: Any growth in test samples means NON-STERILITY of the batch!
Growth in negative control or absence of growth in positive control makes the test INVALID.
Usage:
SterilityTestMembraneFiltrationQualityChecker.exe → demo mode (console output)
SterilityTestMembraneFiltrationQualityChecker.exe input.csv output.json → evaluate your data
Input format:
BatchNumber,ProductName,NumberOfUnitsTested,VolumePerUnit_ml,TSB_Growth,FTG_Growth,NegativeControl_TSB,NegativeControl_FTG,PositiveControl_TSB,PositiveControl_FTG,IncubationDays
Example (0=No Growth, 1=Growth):
STER-MF-2026-001,WFI,20,100.0,0,0,0,0,1,1,14
— WHY IS THIS NEEDED?
Sterility testing is mandatory for all parenteral drugs, ophthalmic preparations, and other sterile forms.
The membrane filtration method is preferred as it allows filtering large volumes and washing away antimicrobial properties of the product.
The result of this test is critical for batch release.
⚠️ CRITICAL:
• TSB (Fluid Thioglycollate Medium) — supports growth of aerobic and anaerobic bacteria.
• FTG (Soybean-Casein Digest Medium) — supports growth of fungi and aerobic bacteria.
• Negative Control: Confirms sterility of media and technique. Growth = laboratory error.
• Positive Control: Confirms suitability of media and viability of test strains (S. aureus, P. aeruginosa, C. sporogenes, B. subtilis, C. albicans, A. brasiliensis). No growth = media/incubation error.
• Incubation: 14 days at 30-35°C (TSB) and 20-25°C (FTG).
Key features:
• Comprehensive check of sample results and all control types
• Automatic determination of test validity
• Incubation duration control
• Generation of reports for regulatory authorities and LIMS LabWare
• Compliance with GMP and Pharmacopoeia requirements
Critical parameters:
• Growth in TSB: 0 (Absent)
• Growth in FTG: 0 (Absent)
• Negative Control TSB: 0 (Absent)
• Negative Control FTG: 0 (Absent)
• Positive Control TSB: 1 (Present)
• Positive Control FTG: 1 (Present)
• Incubation Days: ≥ 14
💡 Usage tips:
1. Membranes: Use membranes with 0.45 µm pore size. Cellulose nitrate for aqueous solutions, PVDF/nylon for organic solvents.
2. Rinsing: After filtration, rinse the membrane with suitable diluent (usually 3 x 100 ml) to remove growth inhibitors.
3. Asepsis: The entire process must be performed in a Class A laminar flow hood.
4. Interpretation: If the test is invalid (controls failed), it may be repeated once. If invalid again or growth occurs upon repetition — batch is rejected.
5. Observation: Visual inspection of media is performed regularly throughout the 14 days.
⚠️ Note: Sterility testing is probabilistic. It does not guarantee absolute sterility of the entire batch, but confirms that microorganisms were not detected in the tested sample under specified conditions.input.csv
BatchNumber,ProductName,NumberOfUnitsTested,VolumePerUnit_ml,TSB_Growth,FTG_Growth,NegativeControl_TSB,NegativeControl_FTG,PositiveControl_TSB,PositiveControl_FTG,IncubationDays STER-MF-2026-001,Water for Injection (WFI),20,100.0,0,0,0,0,1,1,14 STER-MF-2026-002,Vaccine Candidate A,10,5.0,0,0,0,0,1,1,14 STER-MF-2026-003,Antibiotic Solution,20,50.0,1,0,0,0,1,1,14
URS & FS — Sterility Test Membrane Filtration
This document describes the user requirements and functional specification for SterilityTestMembraneFiltrationQualityChecker. The utility is intended for QC laboratory use as a rule-based check of data prepared from an instrument, LIMS, ELN, MES or an approved input.csv.
URS — User Requirements Specification
| ID | Requirement | Criticality | Acceptance criterion |
|---|---|---|---|
| URS-001 | The utility shall accept input.csv with approved columns: BatchNumber, ProductName, NumberOfUnitsTested, VolumePerUnit_ml, TSB_Growth, FTG_Growth, NegativeControl_TSB, NegativeControl_FTG, PositiveControl_TSB, PositiveControl_FTG, IncubationDays. | High | The CSV file is processed without manual header editing. |
| URS-002 | The utility shall perform deterministic evaluation for “Sterility Test Membrane Filtration” without machine learning. | High | The same input data produce the same JSON result. |
| URS-003 | The utility shall validate mandatory fields, numeric formats, flags, ranges and domain plausibility. | High | Schema and conversion errors are explicitly reported. |
| URS-004 | The utility shall generate output.json with PASS / WARNING / FAIL statuses, source values, warnings and failures. | High | The JSON result is suitable for review, deviation investigation and integration. |
| URS-005 | The documentation shall support IQ/OQ/PQ or CSV/CSA verification. | Medium | URS/FS, CSV/JSON contract and test scenarios are supplied with the utility. |
input.csv contract
| # | Field | Sample | Purpose |
|---|---|---|---|
| 1 | BatchNumber | STER-MF-2026-001 | Input parameter for deterministic QC evaluation. |
| 2 | ProductName | Water for Injection (WFI) | Input parameter for deterministic QC evaluation. |
| 3 | NumberOfUnitsTested | 20 | Input parameter for deterministic QC evaluation. |
| 4 | VolumePerUnit_ml | 100.0 | Input parameter for deterministic QC evaluation. |
| 5 | TSB_Growth | 0 | Input parameter for deterministic QC evaluation. |
| 6 | FTG_Growth | 0 | Input parameter for deterministic QC evaluation. |
| 7 | NegativeControl_TSB | 0 | Input parameter for deterministic QC evaluation. |
| 8 | NegativeControl_FTG | 0 | Input parameter for deterministic QC evaluation. |
| 9 | PositiveControl_TSB | 1 | Input parameter for deterministic QC evaluation. |
| 10 | PositiveControl_FTG | 1 | Input parameter for deterministic QC evaluation. |
| 11 | IncubationDays | 14 | Input parameter for deterministic QC evaluation. |
FS — Functional Specification
| ID | Function | Implementation |
|---|---|---|
| FS-001 | CSV import | Read input.csv; validate header, column count and encoding. |
| FS-002 | Schema validation | Check required fields and permitted input values. |
| FS-003 | Rule engine | Apply domain rules, limits and system suitability/specification checks described in the source utility description. |
| FS-004 | Status aggregation | Produce final status: FAIL for critical failure, WARNING for non-critical deviation, PASS for conformance. |
| FS-005 | JSON export | Write machine-readable output.json for LIMS/ELN/MES and QA/QC review. |
OQ/PQ scenarios
- OQ-001: a valid sample row shall be processed without schema error.
- OQ-002: a missing mandatory column shall produce a schema error.
- OQ-003: a non-numeric value in a numeric field shall produce a conversion error.
- OQ-004: a critical parameter outside the limit shall produce
FAILor a critical finding. - PQ-001: user real batches shall be checked with retention of
input.csv,output.json, utility version and checksum.
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