SterilityMycoplasmaReviewUtility

Sterility & Mycoplasma Review

Vet veterinary veterinary vaccines animal health adjuvants aquaculture batch release CSV→JSON
Open selection

Utility description: Sterility & Mycoplasma Review

Sterility & Mycoplasma Review Utility — Review of Sterility and Mycoplasma Tests

ℹ️  Utility performs comprehensive verification of microbiological test results for biotechnological products according to Ph. Eur. 2.6.1 (Sterility) and Ph. Eur. 2.6.7 (Mycoplasma):
     • Sterility: Check for absence of microbial growth in TSB (aerobes) and FTG (anaerobes) media.
     • Mycoplasma: Check for absence of mycoplasma by culture method (including indicator cells) and PCR.
     • Test Validity: Confirmation of control correctness and sufficiency of incubation time.

⚠️  CRITICAL: 
     • Detection of growth in any sterility test or positive mycoplasma result is grounds for immediate batch rejection.
     • Mycoplasma is a frequent contaminant of cell cultures and may not cause medium turbidity, requiring specific detection methods.
     • Invalid controls (e.g., no growth in sterility positive control) render the entire test unsuitable for assessment.

Usage:
  SterilityMycoplasmaReviewUtility.exe                            → demo mode (console output)
  SterilityMycoplasmaReviewUtility.exe input.csv output.json      → evaluate your data

Input format:
BatchNumber,ProductName,Sterility_TSB_Growth,Sterility_FTG_Growth,Sterility_Incubation_Days,Mycoplasma_Culture_Result,Mycoplasma_Indicator_Cell_Result,Mycoplasma_PCR_Result,Mycoplasma_Incubation_Days,Sterility_PosControl_Valid,Sterility_NegControl_Valid,Mycoplasma_Control_Valid

Example (0=No Growth, 1=Growth):
  SM-001,mAb Bulk,0,0,14,Negative,Negative,Negative,28,1,1,1

— WHY IS THIS NEEDED?
For biologics produced on cell lines, the risk of mycoplasma and bacterial contamination is one of the highest.
These tests are mandatory for Batch Release and require long incubation times (up to 28 days for mycoplasma).
Automation of review reduces the risk of human error in interpreting complex data.

⚠️  CRITICAL:
• Incubation Time: Sterility requires at least 14 days, mycoplasma — 28 days. Tests stopped earlier are invalid.
• PCR Method: Is a faster alternative method but is often used in combination with culture for maximum reliability.
• Indicator Cells: Used to detect mycoplasmas that grow poorly on artificial media.
• Investigation: Any positive result requires laboratory investigation to exclude false-positive results (operator error, lab contamination).

Key features:
• Combined check of sterility and mycoplasma
• Strict system validity control (controls and time)
• Automatic Pass/Fail decision making
• Generation of reports for microbiology and QA departments, and LIMS LabWare
• Compliance with Ph. Eur., USP, and GMP requirements

Critical parameters:
• Growth in TSB/FTG: 0 (Absent)
• Mycoplasma (Culture/PCR): Negative
• Control Validity: 1 (Valid)
• Incubation Days: ≥ 14 (Sterility), ≥ 28 (Mycoplasma)

💡 Usage tips:
1. LIMS Integration: Configure automatic transfer of "Negative/Positive" statuses from microbiological LIMS.
2. Alternative Methods: If Rapid Microbiology methods are used, ensure they are validated as equivalent to pharmacopoeial methods.
3. Quarantine: Batch must be in quarantine until final results of all tests are received.
4. Documentation: Save reports as part of the Batch Record package.
5. Trends: Track frequency of positive controls to assess overall laboratory hygiene.

⚠️ Note: Unlike chemical tests, microbiological tests are probabilistic in nature. Strict adherence to sampling protocol and asepsis is more critical than instrument accuracy.

input.csv

BatchNumber,ProductName,Sterility_TSB_Growth,Sterility_FTG_Growth,Sterility_Incubation_Days,Mycoplasma_Culture_Result,Mycoplasma_Indicator_Cell_Result,Mycoplasma_PCR_Result,Mycoplasma_Incubation_Days,Sterility_PosControl_Valid,Sterility_NegControl_Valid,Mycoplasma_Control_Valid
SM-REV-2026-001,Monoclonal Antibody Bulk,0,0,14,Negative,Negative,Negative,28,1,1,1
SM-REV-2026-002,Vaccine Harvest,0,0,14,Negative,Negative,Negative,28,1,1,1
SM-FAIL-2026-003,Cell Culture Supernatant,0,1,14,Negative,Negative,Negative,28,1,1,1

URS & FS — User Requirements and Functional Specification

This document describes the controlled interface and behaviour of SterilityMycoplasmaReviewUtility for Sterility & Mycoplasma Review Utility.

Domain limits and critical parameters

Key fragments from the source description are shown below. Before production use, limits must be verified against the approved specification, registration dossier and local SOPs.
  • ℹ️ Utility performs comprehensive verification of microbiological test results for biotechnological products according to Ph. Eur. 2.6.1 (Sterility) and Ph. Eur. 2.6.7 (Mycoplasma):
  • ⚠️ CRITICAL:
  • • Compliance with Ph. Eur., USP, and GMP requirements
  • Critical parameters:
  • • Incubation Days: ≥ 14 (Sterility), ≥ 28 (Mycoplasma)
  • 3. Quarantine: Batch must be in quarantine until final results of all tests are received.
  • ⚠️ Note: Unlike chemical tests, microbiological tests are probabilistic in nature. Strict adherence to sampling protocol and asepsis is more critical than instrument accuracy.

URS — User Requirements Specification

IDRequirementCriticalityAcceptance criterion
URS-001The utility shall accept an input.csv file for Sterility & Mycoplasma Review Utility with headers defined in the data contract.HighThe file is processed without manual header editing.
URS-002The utility shall perform deterministic QC evaluation without machine learning and without probabilistic conformance decisions.HighIdentical input data, rule version and configuration produce reproducible results.
URS-003The utility shall validate mandatory fields, data types, ranges, units and domain plausibility.HighSchema, conversion and range errors are explicitly reported.
URS-004The utility shall apply domain limits and rules from the description, approved specification, registration dossier and local SOPs.HighEach check has PASS/WARNING/FAIL and a clear message.
URS-005The utility shall generate output.json with machine-readable results, source values, warnings, failures and critical findings.HighJSON is suitable for LIMS/ELN/MES integration and QA/QC review.
URS-006The utility shall preserve traceability between batch/sample, input file, applied rules and final status.HighOutput contains identifiers, checked parameters and audit metadata.
URS-007The documentation shall support IQ/OQ/PQ, CSV/CSA and review by internal QA or inspectors.MediumURS, FS, input/output contract and test scenarios are supplied with the utility.
URS-008The utility shall be used as a QC decision-support tool and not as a substitute for approved specifications and QA/QP release decision.MediumDocumentation states change control and limit-verification expectations.

input.csv contract

#FieldTypeSamplePurpose
1BatchNumberstring / controlled vocabularySM-REV-2026-001Batch or lot identifier used for traceability.
2ProductNamestring / controlled vocabularyMonoclonal Antibody BulkProduct or dosage-form name under evaluation.
3Sterility_TSB_Growthflag / boolean0Sterility or related absence-of-growth control.
4Sterility_FTG_Growthflag / boolean0Sterility or related absence-of-growth control.
5Sterility_Incubation_Daysinteger / decimal14Sterility or related absence-of-growth control.
6Mycoplasma_Culture_Resultstring / controlled vocabularyNegativeResult/status used in final classification.
7Mycoplasma_Indicator_Cell_Resultstring / controlled vocabularyNegativeResult/status used in final classification.
8Mycoplasma_PCR_Resultstring / controlled vocabularyNegativeResult/status used in final classification.
9Mycoplasma_Incubation_Daysinteger / decimal28Time parameter for process, incubation, storage or analytical workflow.
10Sterility_PosControl_Validstring / controlled vocabulary1Sterility or related absence-of-growth control.
11Sterility_NegControl_Validstring / controlled vocabulary1Sterility or related absence-of-growth control.
12Mycoplasma_Control_Validstring / controlled vocabulary1Control point/control sample for assay run validity.
BatchNumber,ProductName,Sterility_TSB_Growth,Sterility_FTG_Growth,Sterility_Incubation_Days,Mycoplasma_Culture_Result,Mycoplasma_Indicator_Cell_Result,Mycoplasma_PCR_Result,Mycoplasma_Incubation_Days,Sterility_PosControl_Valid,Sterility_NegControl_Valid,Mycoplasma_Control_Valid
SM-REV-2026-001,Monoclonal Antibody Bulk,0,0,14,Negative,Negative,Negative,28,1,1,1
SM-REV-2026-002,Vaccine Harvest,0,0,14,Negative,Negative,Negative,28,1,1,1
SM-FAIL-2026-003,Cell Culture Supernatant,0,1,14,Negative,Negative,Negative,28,1,1,1

Input validation rules

IDFieldRuleCriticality
VR-001BatchNumberThe field shall match an approved dictionary or accepted string representation.High
VR-002ProductNameThe field shall match an approved dictionary or accepted string representation.High
VR-003Sterility_TSB_GrowthThe field shall match an approved dictionary or accepted string representation.High
VR-004Sterility_FTG_GrowthThe field shall match an approved dictionary or accepted string representation.Medium
VR-005Sterility_Incubation_DaysThe field shall match an approved dictionary or accepted string representation.Medium
VR-006Mycoplasma_Culture_ResultThe field shall match an approved dictionary or accepted string representation.Medium
VR-007Mycoplasma_Indicator_Cell_ResultThe field shall match an approved dictionary or accepted string representation.Medium
VR-008Mycoplasma_PCR_ResultThe field shall match an approved dictionary or accepted string representation.Medium
VR-009Mycoplasma_Incubation_DaysThe field shall match an approved dictionary or accepted string representation.Medium
VR-010Sterility_PosControl_ValidThe field shall match an approved dictionary or accepted string representation.Medium
VR-011Sterility_NegControl_ValidThe field shall match an approved dictionary or accepted string representation.Medium
VR-012Mycoplasma_Control_ValidThe field shall match an approved dictionary or accepted string representation.Medium

FS — Functional Specification

IDFunctionImplementation
FS-001CLI executionSupport execution modes: demo mode without arguments and production mode input.csv output.json.
FS-002CSV importRead input.csv in UTF-8/CSV-compatible format and validate header and expected columns.
FS-003Schema validationCheck mandatory fields, column count, unknown key fields and empty mandatory values.
FS-004Type conversionConvert numeric, flag and text values; invalid format is recorded as a row-level error.
FS-005Domain rule engineApply rules for Sterility & Mycoplasma Review Utility, including critical limits from the description and approved specification.
FS-006Status aggregationProduce final status: FAIL for critical failure, WARNING for non-critical deviation, PASS for conformance.
FS-007JSON exportWrite output.json with detailed checks, source values, warnings, failures and critical findings.
FS-008Audit supportKeep result structure suitable for review, deviation investigation and calculation reproduction.
FS-009Integration contractSupport the scenario LIMS/ELN/MES → input.csv → utility → output.json → portal/admin review.
FS-010Error handlingReturn explicit messages for missing file, empty CSV, invalid schema, output write failure and invalid format.

Example output.json

{
  "utilityId": "sterilitymycoplasmareviewutility",
  "utilityFolder": "SterilityMycoplasmaReviewUtility",
  "package": "Vet",
  "overallStatus": "PASS|WARNING|FAIL",
  "sourceFile": "input.csv",
  "processedAtUtc": "2026-06-10T00:00:00Z",
  "checks": [
    {
      "parameter": "BatchNumber",
      "value": "SM-REV-2026-001",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-001"
    },
    {
      "parameter": "ProductName",
      "value": "Monoclonal Antibody Bulk",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-002"
    },
    {
      "parameter": "Sterility_TSB_Growth",
      "value": "0",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-003"
    },
    {
      "parameter": "Sterility_FTG_Growth",
      "value": "0",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-004"
    },
    {
      "parameter": "Sterility_Incubation_Days",
      "value": "14",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-005"
    },
    {
      "parameter": "Mycoplasma_Culture_Result",
      "value": "Negative",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-006"
    },
    {
      "parameter": "Mycoplasma_Indicator_Cell_Result",
      "value": "Negative",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-007"
    },
    {
      "parameter": "Mycoplasma_PCR_Result",
      "value": "Negative",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-008"
    },
    {
      "parameter": "Mycoplasma_Incubation_Days",
      "value": "28",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-009"
    },
    {
      "parameter": "Sterility_PosControl_Valid",
      "value": "1",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-010"
    },
    {
      "parameter": "Sterility_NegControl_Valid",
      "value": "1",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-011"
    },
    {
      "parameter": "Mycoplasma_Control_Valid",
      "value": "1",
      "status": "PASS|WARNING|FAIL",
      "message": "Deterministic rule-based check result",
      "ruleReference": "FS-RULE-012"
    }
  ],
  "criticalFindings": [],
  "warnings": [],
  "audit": {
    "inputHash": "sha256:<calculated at runtime>",
    "rulesVersion": "<utility executable version>",
    "documentation": "SterilityMycoplasmaReviewUtility.documentation.html"
  }
}

Traceability matrix

URSFSTestEvidence
URS-001FS-001, FS-002OQ-001Verify execution and import of valid input.csv.
URS-002FS-005, FS-006OQ-004Repeat the same dataset and compare output.json.
URS-003FS-003, FS-004, FS-010OQ-002, OQ-003Verify missing columns and invalid types.
URS-004FS-005, FS-006OQ-004, PQ-001Verify critical deviations on real/boundary data.
URS-005FS-007, FS-009OQ-005Verify JSON schema and downstream-system suitability.
URS-006FS-008OQ-006Verify identifiers and audit metadata.
URS-007FS-008, FS-010IQ-001, OQ-007Verify documentation completeness and control evidence.
URS-008FS-005, FS-008PQ-002Verify review workflow and no replacement of QA decision.

IQ/OQ/PQ test scenarios

IDScenarioExpected result
IQ-001Verify executable, input.csv, documentation and checksum availability.Delivery set is complete; version is recorded.
OQ-001Valid sample row from input.csv.PASS or acceptable WARNING according to rules.
OQ-002Remove a mandatory CSV column.Schema error or FAIL with missing-column reference.
OQ-003Place a non-numeric value into a numeric field.Type-conversion error with row/field reference.
OQ-004Set a critical parameter outside the limit.FAIL and critical finding.
OQ-005Verify output.json structure.All mandatory sections are present and JSON is valid.
OQ-006Verify batch/sample traceability.Input and result identifiers match.
PQ-001Verify 3–5 real user batches/samples.Result is confirmed by QC/QA review.
PQ-002Verify deviation workflow and manual QA decision.Utility supports review but does not replace approved decision.

QA/QC and change control

  • Do not rename columns without updating validator, documentation and test set.
  • Retain input.csv, output.json, executable version and checksum.
  • Before production use, perform IQ/OQ/PQ or equivalent CSV/CSA verification.
  • Critical limits shall be verified against the approved specification, registration dossier and local SOPs.
  • The utility provides structured QC decision support; final release decision remains with QA/QP and approved procedures.

Included in packages

Biopharmaceuticals Core QC Suite

Focused QC utility package for biologic products: HCP, mAbs, biosimilars, proteins/peptides, sterility, endotoxins and key release checks.

Open

Biopharmaceuticals Extended QC Suite

Extended QC utility coverage for mAbs, biosimilars, proteins, insulins, vaccines, mRNA/LNP, HCP, sterile release, microbiology, water, cleanroom and stability workflows.

Open

Immunology QC Suite

QC utility package for immunology: monoclonal antibodies, biosimilars, immunomodulators, immunosuppressants, ELISA/SPR, HCP, protein characterization, sterility and pyrogen/release checks.

Open

Infectious Diseases QC Suite

QC utility package for infectious diseases: antibacterial, antiviral, antifungal and antiparasitic products, microbiology, sterility, endotoxins, viral safety and vaccine release checks.

Open

Vet — Veterinary QC Utilities

Vet is designed for veterinary pharmaceuticals and vaccines: adjuvants, antigens, autogenous vaccines, aquaculture, feed/premixes, antimicrobial and antiparasitic products, sterility and batch release.

Open