LevonorgestrelIUSQualityChecker
Levonorgestrel IUS
Levonorgestrel IUS Quality Checker — Levonorgestrel Intrauterine System (Mirena, Kyleena, Skyla) (Ph. Eur., ISO 13485) ℹ️ The utility checks levonorgestrel content in IUS, release rate, reservoir physical properties (length, width, thickness, tensile strength), impurities, heavy metals, endotoxins, sterility, packaging integrity. ℹ️ Does not use machine learning — rule-based logic only. ⚠️ CRITICAL for implantable IUS! Sterility and endotoxins are mandatory parameters. Reservoir strength prevents damage during insertion/removal! Usage: LevonorgestrelIUSQualityChecker.exe → demo mode (console output) LevonorgestrelIUSQualityChecker.exe input.csv output.json → evaluate your data Input format: BatchNumber,LevonorgestrelContent,ReleaseRate,Length,Width,Thickness,TensileStrength,Impurity3Keto,ImpurityEpimer,TotalImpurities,HeavyMetals,Endotoxin,SterilityTest,PackagingIntegrityTest,EthanolPPM,AcetonePPM Example (SterilityTest/PackagingIntegrityTest: 0=pass, 1=fail): LNG-IUS-2026-001,52.0,20.0,32.0,32.0,2.0,10.0,0.2,0.1,0.4,5,0.3,0,0,800,500 — WHY IS THIS NEEDED? Levonorgestrel intrauterine system (IUS) — highly effective long-acting contraceptive (3–7 years): • Mirena (52 mg, 5 years), Kyleena (19.5 mg, 5 years), Skyla (13.5 mg, 3 years), Levosert (13.5 mg, 3 years) • Polymer reservoir with levonorgestrel, inserted into uterine cavity • Provides local hormone delivery with minimal systemic load ⚠️ CRITICAL: • Release rate 15–25 mcg/day (initial for Mirena) — ensures contraceptive efficacy throughout service life • Sterility — MANDATORY for implantable devices (USP <71> test) • Endotoxins ≤0.5 EU/IUS — critical to prevent inflammatory reactions in uterus (LAL test per USP <85>) • Reservoir strength ≥5.0 N — prevents damage during insertion/removal • Packaging integrity — guarantees sterility until insertion • 3-Keto impurity ≤0.5% — affects stability and release ⚠️ Special attention: IUS are sterile medical devices risk class III! Quality requirements stricter than oral forms. Release rate tested by diffusion cell method (in vitro) under conditions simulating uterine environment. Physical properties critical for applicator function and correct placement in uterus. Critical parameters (Mirena example): • Levonorgestrel content: 46.8–57.2 mg/IUS (52.0 ± 10%) • Release rate: 15–25 mcg/day (initial) • Reservoir length: 30–34 mm • Reservoir width: 30–34 mm • Reservoir thickness: 1.8–2.2 mm • Tensile strength: ≥5.0 N • 3-Keto impurity: ≤0.5% • Epimer (13β/17α): ≤0.5% • Total impurities: ≤1.0% • Heavy metals: ≤10 ppm • Endotoxins: ≤0.5 EU/IUS • Sterility: no microbial growth • Packaging integrity: no compromise • Residual solvents: ethanol ≤5000 ppm, acetone ≤5000 ppm ⚠️ Note: IUS manufactured from medical-grade silicone or ethylene-vinyl acetate (EVA). Release rate control is critical — determines dose over 3–7 years! Sterility tested by direct inoculation or membrane filtration (USP <71>). Endotoxins — mandatory test for all implantable devices, especially IUS contacting uterine mucosa!
input.csv
BatchNumber,LevonorgestrelContent,ReleaseRate,Length,Width,Thickness,TensileStrength,Impurity3Keto,ImpurityEpimer,TotalImpurities,HeavyMetals,Endotoxin,SterilityTest,PackagingIntegrityTest,EthanolPPM,AcetonePPM LNG-IUS-2026-001,52.0,20.0,32.0,32.0,2.0,10.0,0.2,0.1,0.4,5,0.3,0,0,800,500
URS & FS — user requirements and functional specification
This document defines user requirements and functional specification for the quality-control utility. It supports deployment discussion, IQ/OQ preparation and QC workflow integration.
1. Scope
The Levonorgestrel IUS Quality Checker utility is used for Levonorgestrel IUS. The actual input.csv is the source of truth for the input structure; control criteria are defined by the executable and the domain description.
The utility does not use machine learning; decisions are produced by deterministic rules.
Categories: Contraceptives
Tags: assay, contraceptives, endotoxins, fixed-dose combinations, heavy metals, hormones, impurities, microbiology, residual solvents, sterility
2. Execution modes
LevonorgestrelIUSQualityChecker.exe → demo mode (console output) LevonorgestrelIUSQualityChecker.exe input.csv output.json → evaluate your data
3. Key controlled areas
- assay / content
- purity and impurities
- residual solvents
- microbiology and pathogens
- heavy metals / elemental impurities
4. Domain limits and critical parameters
- ⚠️ CRITICAL for implantable IUS! Sterility and endotoxins are mandatory parameters. Reservoir strength prevents damage during insertion/removal!
- ⚠️ CRITICAL:
- Release rate 15–25 mcg/day (initial for Mirena) — ensures contraceptive efficacy throughout service life
- Sterility — MANDATORY for implantable devices (USP <71> test)
- Endotoxins ≤0.5 EU/IUS — critical to prevent inflammatory reactions in uterus (LAL test per USP <85>)
- Reservoir strength ≥5.0 N — prevents damage during insertion/removal
- Packaging integrity — guarantees sterility until insertion
- 3-Keto impurity ≤0.5% — affects stability and release
- ⚠️ Special attention: IUS are sterile medical devices risk class III! Quality requirements stricter than oral forms. Release rate tested by diffusion cell method (in vitro) under conditions simulating uterine environment. Physical properties critical for applicator function and correct placement in uterus.
- Critical parameters (Mirena example):
- Levonorgestrel content: 46.8–57.2 mg/IUS (52.0 ± 10%)
- Release rate: 15–25 mcg/day (initial)
- Reservoir length: 30–34 mm
- Reservoir width: 30–34 mm
- Reservoir thickness: 1.8–2.2 mm
- Tensile strength: ≥5.0 N
- 3-Keto impurity: ≤0.5%
- Epimer (13β/17α): ≤0.5%
- Total impurities: ≤1.0%
- Heavy metals: ≤10 ppm
- Endotoxins: ≤0.5 EU/IUS
- Sterility: no microbial growth
- Packaging integrity: no compromise
- Residual solvents: ethanol ≤5000 ppm, acetone ≤5000 ppm
5. URS — user requirements
| ID | Requirement | Criticality | Acceptance criterion |
|---|---|---|---|
| URS-001 | The system shall accept an input.csv file for Levonorgestrel IUS with the exact columns listed in the “Input data contract” section. | High | A file with the correct header is processed without manual editing; missing mandatory columns produce FAIL/import error. |
| URS-002 | The system shall support execution without arguments in demo mode and execution with input.csv output.json for user data. | Medium | Both execution scenarios produce a predictable result or clear diagnostic error. |
| URS-003 | The system shall perform rule-based controls for: assay / content, purity and impurities, residual solvents, microbiology and pathogens, heavy metals / elemental impurities. | High | Each controlled parameter receives a status and message; the result does not depend on hidden Excel formulas or ML. |
| URS-004 | The system shall preserve traceability between batch/lot, source values, applied rules and final verdict. | High | Output includes batch identifier, source values, parameter statuses and critical findings. |
| URS-005 | The system shall generate machine-readable output.json for LIMS/ELN/MES, batch record and QA/QC review. | High | JSON contains overall status, check array, warnings, failures and source-file reference. |
| URS-006 | The system shall support use in the client validation package: URS/FS, IQ/OQ preparation, installation and operational scenario checks. | High | The document, test scenarios and reproducible CSV/JSON flow are suitable for audit and internal approval. |
| URS-007 | The system shall clearly separate technical data errors from specification nonconformities. | Medium | Schema/type errors are not mixed with pharmacopoeial deviations and are reported separately. |
6. input.csv data contract
The source of truth for the input schema is the actual input.csv header. Column names are technical identifiers and are not translated.
| # | Column | Type | Unit | Description | Sample | Control rule |
|---|---|---|---|---|---|---|
| 1 | BatchNumber | identifier | as specified | Batch Number | LNG-IUS-2026-001 | mandatory field; used for batch/lot traceability |
| 2 | LevonorgestrelContent | decimal | as specified | Levonorgestrel Content | 52.0 | numeric value; compared with assay/purity limit from specification or method |
| 3 | ReleaseRate | decimal | as specified | Release Rate | 20.0 | mandatory numeric value; rule comparison is performed by the utility |
| 4 | Length | decimal | as specified | Length | 32.0 | mandatory numeric value; rule comparison is performed by the utility |
| 5 | Width | decimal | as specified | Width | 32.0 | mandatory numeric value; rule comparison is performed by the utility |
| 6 | Thickness | decimal | as specified | Thickness | 2.0 | mandatory numeric value; rule comparison is performed by the utility |
| 7 | TensileStrength | decimal | as specified | Tensile Strength | 10.0 | mandatory numeric value; rule comparison is performed by the utility |
| 8 | Impurity3Keto | decimal | as specified | Impurity3 Keto | 0.2 | numeric value; compared with individual or total impurity limit |
| 9 | ImpurityEpimer | decimal | as specified | Impurity Epimer | 0.1 | numeric value; compared with individual or total impurity limit |
| 10 | TotalImpurities | decimal | as specified | Total Impurities | 0.4 | mandatory numeric value; rule comparison is performed by the utility |
| 11 | HeavyMetals | decimal | as specified | Heavy Metals | 5 | numeric value; checked as elemental/metal impurity |
| 12 | Endotoxin | decimal | as specified | Endotoxin | 0.3 | numeric value; critical safety attribute compared with endotoxin limit |
| 13 | SterilityTest | boolean / flag | 0/1 | Sterility Test | 0 | valid flag required; prohibited organisms and growth are normally expected as 0 / absent |
| 14 | PackagingIntegrityTest | decimal | as specified | Packaging Integrity Test | 0 | mandatory numeric value; rule comparison is performed by the utility |
| 15 | EthanolPPM | decimal | ppm | Ethanol PPM | 800 | numeric value; checked as residual solvent against the applicable limit |
| 16 | AcetonePPM | decimal | ppm | Acetone PPM | 500 | numeric value; checked as residual solvent against the applicable limit |
CSV example
BatchNumber,LevonorgestrelContent,ReleaseRate,Length,Width,Thickness,TensileStrength,Impurity3Keto,ImpurityEpimer,TotalImpurities,HeavyMetals,Endotoxin,SterilityTest,PackagingIntegrityTest,EthanolPPM,AcetonePPM LNG-IUS-2026-001,52.0,20.0,32.0,32.0,2.0,10.0,0.2,0.1,0.4,5,0.3,0,0,800,500
7. FS — functional specification
| ID | Function | Implementation description |
|---|---|---|
| FS-001 | CLI entry point | The executable LevonorgestrelIUSQualityChecker.exe supports demo mode and input.csv output.json processing mode. |
| FS-002 | CSV parser | The import module reads CSV, validates header, column presence/order, value count and encoding. Decimal values are expected with a dot separator. |
| FS-003 | Field conversion | Each column is converted to the expected type: identifier, text, decimal number, date/time or boolean flag. |
| FS-004 | Domain rule engine | For Levonorgestrel IUS, explicit rules are applied: range, minimum, maximum, absence of prohibited flag, data completeness or calculation-based check. |
| FS-005 | Criticality handling | Critical violations produce FAIL; non-critical deviations and incomplete data produce WARNING; full conformance produces PASS. |
| FS-006 | JSON writer | output.json stores overall status, per-parameter results, source values, warnings, failures and diagnostic messages. |
| FS-007 | Integration contract | The CSV → JSON format is stable for invocation from LIMS/ELN/MES, scheduled task or wrapper service. |
| FS-008 | Error handling | Schema error, missing file, non-numeric value or JSON write failure returns diagnosable error without silent PASS. |
8. output.json contract
The output file must be suitable for automated processing, audit review and correlation with the source input.csv row.
{
"utility": "LevonorgestrelIUSQualityChecker",
"api": "Levonorgestrel IUS",
"batchNumber": "LNG-IUS-2026-001",
"overallStatus": "PASS|WARNING|FAIL",
"checkedAtUtc": "2026-05-18T00:00:00Z",
"checks": [
{
"parameter": "BatchNumber",
"value": "LNG-IUS-2026-001",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "LevonorgestrelContent",
"value": "52.0",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "ReleaseRate",
"value": "20.0",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "Length",
"value": "32.0",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "Width",
"value": "32.0",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "Thickness",
"value": "2.0",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "TensileStrength",
"value": "10.0",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
},
{
"parameter": "Impurity3Keto",
"value": "0.2",
"unit": "as specified",
"status": "PASS|WARNING|FAIL",
"message": "Rule-based check result"
}
],
"criticalFindings": [],
"sourceFile": "input.csv"
}9. OQ/PQ test scenarios
| ID | Scenario | Expected result |
|---|---|---|
| TC-001 | Valid CSV with expected header and sample row | All rows are processed; output contains PASS/WARNING/FAIL and parameter-level detail. |
| TC-002 | A mandatory input.csv column is missing | Import is rejected or the row receives FAIL with schema reference. |
| TC-003 | A numeric field contains text or a blank value | Type conversion error is recorded; the result is not hidden as PASS. |
| TC-004 | A parameter is outside specification or critical limit | Critical parameters produce FAIL; non-critical deviations produce WARNING according to the rule. |
| TC-005 | Positive pathogen/microbiological flag or microbiological limit excursion | Critical FAIL is produced with the offending parameter. |
| TC-007 | Residual solvent above applicable limit | FAIL is produced with solvent name and measured value. |
10. QA/QC, CSV and change control
- Before production use, the client records executable version, checksum, specification/monograph version, test CSV, expected JSON and IQ/OQ results.
- Column names must not be changed without updating the validator and test scenarios.
- The source CSV, output.json and utility version should be stored together as an evidence package.
- Any change in control rules must go through change control and repeated OQ scenario verification.
Included in packages
Algeria: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenArgentina: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenBangladesh: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenColombia: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenContraceptives QC Suite
Quality-control package for contraceptives: hormonal APIs, fixed combinations, implants, rings and intrauterine systems.
OpenDemocratic Republic of the Congo: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenEgypt: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenEthiopia: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenGynecology QC Suite
QC package for gynecology: hormones, contraceptives, uterotonics, anti-infectives and women’s-health medicines.
OpenIndonesia: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenIran: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenKenya: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenMexico: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenMyanmar: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenNigeria: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenPakistan: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenPhilippines: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenSouth Africa: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenSudan: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenTanzania: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenTurkey: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
OpenUganda: national essential medicines QC package
QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.
Open