LevonorgestrelIUSQualityChecker

Levonorgestrel IUS

assay contraceptives endotoxins fixed-dose combinations heavy metals hormones impurities microbiology
Open selection
Levonorgestrel IUS Quality Checker — Levonorgestrel Intrauterine System (Mirena, Kyleena, Skyla) (Ph. Eur., ISO 13485)

ℹ️  The utility checks levonorgestrel content in IUS, release rate, reservoir physical properties (length, width, thickness, tensile strength), impurities, heavy metals, endotoxins, sterility, packaging integrity.
ℹ️  Does not use machine learning — rule-based logic only.
⚠️  CRITICAL for implantable IUS! Sterility and endotoxins are mandatory parameters. Reservoir strength prevents damage during insertion/removal!

Usage:
  LevonorgestrelIUSQualityChecker.exe                            → demo mode (console output)
  LevonorgestrelIUSQualityChecker.exe input.csv output.json      → evaluate your data

Input format:
BatchNumber,LevonorgestrelContent,ReleaseRate,Length,Width,Thickness,TensileStrength,Impurity3Keto,ImpurityEpimer,TotalImpurities,HeavyMetals,Endotoxin,SterilityTest,PackagingIntegrityTest,EthanolPPM,AcetonePPM

Example (SterilityTest/PackagingIntegrityTest: 0=pass, 1=fail):
LNG-IUS-2026-001,52.0,20.0,32.0,32.0,2.0,10.0,0.2,0.1,0.4,5,0.3,0,0,800,500

— WHY IS THIS NEEDED?
Levonorgestrel intrauterine system (IUS) — highly effective long-acting contraceptive (3–7 years):
• Mirena (52 mg, 5 years), Kyleena (19.5 mg, 5 years), Skyla (13.5 mg, 3 years), Levosert (13.5 mg, 3 years)
• Polymer reservoir with levonorgestrel, inserted into uterine cavity
• Provides local hormone delivery with minimal systemic load
⚠️ CRITICAL:
• Release rate 15–25 mcg/day (initial for Mirena) — ensures contraceptive efficacy throughout service life
• Sterility — MANDATORY for implantable devices (USP <71> test)
• Endotoxins ≤0.5 EU/IUS — critical to prevent inflammatory reactions in uterus (LAL test per USP <85>)
• Reservoir strength ≥5.0 N — prevents damage during insertion/removal
• Packaging integrity — guarantees sterility until insertion
• 3-Keto impurity ≤0.5% — affects stability and release
⚠️ Special attention: IUS are sterile medical devices risk class III! Quality requirements stricter than oral forms. Release rate tested by diffusion cell method (in vitro) under conditions simulating uterine environment. Physical properties critical for applicator function and correct placement in uterus.
Critical parameters (Mirena example):
• Levonorgestrel content: 46.8–57.2 mg/IUS (52.0 ± 10%)
• Release rate: 15–25 mcg/day (initial)
• Reservoir length: 30–34 mm
• Reservoir width: 30–34 mm
• Reservoir thickness: 1.8–2.2 mm
• Tensile strength: ≥5.0 N
• 3-Keto impurity: ≤0.5%
• Epimer (13β/17α): ≤0.5%
• Total impurities: ≤1.0%
• Heavy metals: ≤10 ppm
• Endotoxins: ≤0.5 EU/IUS
• Sterility: no microbial growth
• Packaging integrity: no compromise
• Residual solvents: ethanol ≤5000 ppm, acetone ≤5000 ppm
⚠️ Note: IUS manufactured from medical-grade silicone or ethylene-vinyl acetate (EVA). Release rate control is critical — determines dose over 3–7 years! Sterility tested by direct inoculation or membrane filtration (USP <71>). Endotoxins — mandatory test for all implantable devices, especially IUS contacting uterine mucosa!

input.csv

BatchNumber,LevonorgestrelContent,ReleaseRate,Length,Width,Thickness,TensileStrength,Impurity3Keto,ImpurityEpimer,TotalImpurities,HeavyMetals,Endotoxin,SterilityTest,PackagingIntegrityTest,EthanolPPM,AcetonePPM
LNG-IUS-2026-001,52.0,20.0,32.0,32.0,2.0,10.0,0.2,0.1,0.4,5,0.3,0,0,800,500

URS & FS — user requirements and functional specification

This document defines user requirements and functional specification for the quality-control utility. It supports deployment discussion, IQ/OQ preparation and QC workflow integration.

Utility: LevonorgestrelIUSQualityCheckerAPI / object: Levonorgestrel IUSCategory: Contraceptives

1. Scope

The Levonorgestrel IUS Quality Checker utility is used for Levonorgestrel IUS. The actual input.csv is the source of truth for the input structure; control criteria are defined by the executable and the domain description.

The utility does not use machine learning; decisions are produced by deterministic rules.

Categories: Contraceptives

Tags: assay, contraceptives, endotoxins, fixed-dose combinations, heavy metals, hormones, impurities, microbiology, residual solvents, sterility

2. Execution modes

LevonorgestrelIUSQualityChecker.exe                            → demo mode (console output)
LevonorgestrelIUSQualityChecker.exe input.csv output.json      → evaluate your data

3. Key controlled areas

  • assay / content
  • purity and impurities
  • residual solvents
  • microbiology and pathogens
  • heavy metals / elemental impurities

4. Domain limits and critical parameters

  • ⚠️ CRITICAL for implantable IUS! Sterility and endotoxins are mandatory parameters. Reservoir strength prevents damage during insertion/removal!
  • ⚠️ CRITICAL:
  • Release rate 15–25 mcg/day (initial for Mirena) — ensures contraceptive efficacy throughout service life
  • Sterility — MANDATORY for implantable devices (USP <71> test)
  • Endotoxins ≤0.5 EU/IUS — critical to prevent inflammatory reactions in uterus (LAL test per USP <85>)
  • Reservoir strength ≥5.0 N — prevents damage during insertion/removal
  • Packaging integrity — guarantees sterility until insertion
  • 3-Keto impurity ≤0.5% — affects stability and release
  • ⚠️ Special attention: IUS are sterile medical devices risk class III! Quality requirements stricter than oral forms. Release rate tested by diffusion cell method (in vitro) under conditions simulating uterine environment. Physical properties critical for applicator function and correct placement in uterus.
  • Critical parameters (Mirena example):
  • Levonorgestrel content: 46.8–57.2 mg/IUS (52.0 ± 10%)
  • Release rate: 15–25 mcg/day (initial)
  • Reservoir length: 30–34 mm
  • Reservoir width: 30–34 mm
  • Reservoir thickness: 1.8–2.2 mm
  • Tensile strength: ≥5.0 N
  • 3-Keto impurity: ≤0.5%
  • Epimer (13β/17α): ≤0.5%
  • Total impurities: ≤1.0%
  • Heavy metals: ≤10 ppm
  • Endotoxins: ≤0.5 EU/IUS
  • Sterility: no microbial growth
  • Packaging integrity: no compromise
  • Residual solvents: ethanol ≤5000 ppm, acetone ≤5000 ppm
Limits stated in the description must be verified against the current approved specification, pharmacopoeial monograph and registration dossier before production use.

5. URS — user requirements

IDRequirementCriticalityAcceptance criterion
URS-001The system shall accept an input.csv file for Levonorgestrel IUS with the exact columns listed in the “Input data contract” section.HighA file with the correct header is processed without manual editing; missing mandatory columns produce FAIL/import error.
URS-002The system shall support execution without arguments in demo mode and execution with input.csv output.json for user data.MediumBoth execution scenarios produce a predictable result or clear diagnostic error.
URS-003The system shall perform rule-based controls for: assay / content, purity and impurities, residual solvents, microbiology and pathogens, heavy metals / elemental impurities.HighEach controlled parameter receives a status and message; the result does not depend on hidden Excel formulas or ML.
URS-004The system shall preserve traceability between batch/lot, source values, applied rules and final verdict.HighOutput includes batch identifier, source values, parameter statuses and critical findings.
URS-005The system shall generate machine-readable output.json for LIMS/ELN/MES, batch record and QA/QC review.HighJSON contains overall status, check array, warnings, failures and source-file reference.
URS-006The system shall support use in the client validation package: URS/FS, IQ/OQ preparation, installation and operational scenario checks.HighThe document, test scenarios and reproducible CSV/JSON flow are suitable for audit and internal approval.
URS-007The system shall clearly separate technical data errors from specification nonconformities.MediumSchema/type errors are not mixed with pharmacopoeial deviations and are reported separately.

6. input.csv data contract

The source of truth for the input schema is the actual input.csv header. Column names are technical identifiers and are not translated.

#ColumnTypeUnitDescriptionSampleControl rule
1BatchNumberidentifieras specifiedBatch NumberLNG-IUS-2026-001mandatory field; used for batch/lot traceability
2LevonorgestrelContentdecimalas specifiedLevonorgestrel Content52.0numeric value; compared with assay/purity limit from specification or method
3ReleaseRatedecimalas specifiedRelease Rate20.0mandatory numeric value; rule comparison is performed by the utility
4Lengthdecimalas specifiedLength32.0mandatory numeric value; rule comparison is performed by the utility
5Widthdecimalas specifiedWidth32.0mandatory numeric value; rule comparison is performed by the utility
6Thicknessdecimalas specifiedThickness2.0mandatory numeric value; rule comparison is performed by the utility
7TensileStrengthdecimalas specifiedTensile Strength10.0mandatory numeric value; rule comparison is performed by the utility
8Impurity3Ketodecimalas specifiedImpurity3 Keto0.2numeric value; compared with individual or total impurity limit
9ImpurityEpimerdecimalas specifiedImpurity Epimer0.1numeric value; compared with individual or total impurity limit
10TotalImpuritiesdecimalas specifiedTotal Impurities0.4mandatory numeric value; rule comparison is performed by the utility
11HeavyMetalsdecimalas specifiedHeavy Metals5numeric value; checked as elemental/metal impurity
12Endotoxindecimalas specifiedEndotoxin0.3numeric value; critical safety attribute compared with endotoxin limit
13SterilityTestboolean / flag0/1Sterility Test0valid flag required; prohibited organisms and growth are normally expected as 0 / absent
14PackagingIntegrityTestdecimalas specifiedPackaging Integrity Test0mandatory numeric value; rule comparison is performed by the utility
15EthanolPPMdecimalppmEthanol PPM800numeric value; checked as residual solvent against the applicable limit
16AcetonePPMdecimalppmAcetone PPM500numeric value; checked as residual solvent against the applicable limit

CSV example

BatchNumber,LevonorgestrelContent,ReleaseRate,Length,Width,Thickness,TensileStrength,Impurity3Keto,ImpurityEpimer,TotalImpurities,HeavyMetals,Endotoxin,SterilityTest,PackagingIntegrityTest,EthanolPPM,AcetonePPM
LNG-IUS-2026-001,52.0,20.0,32.0,32.0,2.0,10.0,0.2,0.1,0.4,5,0.3,0,0,800,500

7. FS — functional specification

IDFunctionImplementation description
FS-001CLI entry pointThe executable LevonorgestrelIUSQualityChecker.exe supports demo mode and input.csv output.json processing mode.
FS-002CSV parserThe import module reads CSV, validates header, column presence/order, value count and encoding. Decimal values are expected with a dot separator.
FS-003Field conversionEach column is converted to the expected type: identifier, text, decimal number, date/time or boolean flag.
FS-004Domain rule engineFor Levonorgestrel IUS, explicit rules are applied: range, minimum, maximum, absence of prohibited flag, data completeness or calculation-based check.
FS-005Criticality handlingCritical violations produce FAIL; non-critical deviations and incomplete data produce WARNING; full conformance produces PASS.
FS-006JSON writeroutput.json stores overall status, per-parameter results, source values, warnings, failures and diagnostic messages.
FS-007Integration contractThe CSV → JSON format is stable for invocation from LIMS/ELN/MES, scheduled task or wrapper service.
FS-008Error handlingSchema error, missing file, non-numeric value or JSON write failure returns diagnosable error without silent PASS.

8. output.json contract

The output file must be suitable for automated processing, audit review and correlation with the source input.csv row.

{
  "utility": "LevonorgestrelIUSQualityChecker",
  "api": "Levonorgestrel IUS",
  "batchNumber": "LNG-IUS-2026-001",
  "overallStatus": "PASS|WARNING|FAIL",
  "checkedAtUtc": "2026-05-18T00:00:00Z",
  "checks": [
    {
      "parameter": "BatchNumber",
      "value": "LNG-IUS-2026-001",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "LevonorgestrelContent",
      "value": "52.0",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "ReleaseRate",
      "value": "20.0",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "Length",
      "value": "32.0",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "Width",
      "value": "32.0",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "Thickness",
      "value": "2.0",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "TensileStrength",
      "value": "10.0",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "Impurity3Keto",
      "value": "0.2",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    }
  ],
  "criticalFindings": [],
  "sourceFile": "input.csv"
}

9. OQ/PQ test scenarios

IDScenarioExpected result
TC-001Valid CSV with expected header and sample rowAll rows are processed; output contains PASS/WARNING/FAIL and parameter-level detail.
TC-002A mandatory input.csv column is missingImport is rejected or the row receives FAIL with schema reference.
TC-003A numeric field contains text or a blank valueType conversion error is recorded; the result is not hidden as PASS.
TC-004A parameter is outside specification or critical limitCritical parameters produce FAIL; non-critical deviations produce WARNING according to the rule.
TC-005Positive pathogen/microbiological flag or microbiological limit excursionCritical FAIL is produced with the offending parameter.
TC-007Residual solvent above applicable limitFAIL is produced with solvent name and measured value.

10. QA/QC, CSV and change control

  • Before production use, the client records executable version, checksum, specification/monograph version, test CSV, expected JSON and IQ/OQ results.
  • Column names must not be changed without updating the validator and test scenarios.
  • The source CSV, output.json and utility version should be stored together as an evidence package.
  • Any change in control rules must go through change control and repeated OQ scenario verification.

Included in packages

Algeria: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Argentina: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Bangladesh: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Colombia: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Contraceptives QC Suite

Quality-control package for contraceptives: hormonal APIs, fixed combinations, implants, rings and intrauterine systems.

Open

Democratic Republic of the Congo: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Egypt: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Ethiopia: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Gynecology QC Suite

QC package for gynecology: hormones, contraceptives, uterotonics, anti-infectives and women’s-health medicines.

Open

Indonesia: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Iran: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Kenya: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Mexico: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Myanmar: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Nigeria: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Pakistan: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Philippines: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

South Africa: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Sudan: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Tanzania: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Turkey: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open

Uganda: national essential medicines QC package

QC utility package aligned with the country essential/reimbursed medicines list analogue and cross-checked against WHO EML. Only utilities already present in the portal are included; the package is a validation/discussion starting map, not an official registry copy.

Open