PyrogenTestRabbitMATQualityChecker

Pyrogen Test (Rabbit & MAT)

LabEx laboratory QC CSV→JSON URS & FS microbiology utilities / cleanroom
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Pyrogen Test (Rabbit & MAT) Quality Checker — Control of Pyrogenicity

ℹ️  Utility checks pyrogen test results according to USP <151> and Ph. Eur. 2.6.30:
   • Rabbit Pyrogen Test:
     - Sum temperature increase in 3 rabbits < 1.4 °C
     - Individual increase < 0.6 °C
   • Monocyte Activation Test (MAT):
     - Endotoxin equivalent concentration ≤ specified limit

⚠️  CRITICAL: Positive result indicates presence of pyrogens!
   Product cannot be released until cause is investigated and retesting performed.

Usage:
 PyrogenTestRabbitMATQualityChecker.exe                            → demo mode (console output)
 PyrogenTestRabbitMATQualityChecker.exe input.csv output.json      → evaluate your data

Input format:
BatchNumber,TestType,SumTemperatureIncrease,MaxIndividualIncrease,NumberOfRabbits,CalculatedEndotoxinEquivalent,MATLimit

Example (Rabbit):
 PYRO-RAB-2026-001,Rabbit,0.8,0.4,3,0,0
Example (MAT):
 PYRO-MAT-2026-001,MAT,0,0,0,0.25,0.5

— WHY IS THIS NEEDED?
Pyrogens (fever-causing substances) may be present in parenteral products even in absence of bacteria.
• Rabbit Pyrogen Test (USP <151>) is classic biological method detecting wide range of pyrogens.
• MAT (Monocyte Activation Test, Ph. Eur. 2.6.30) is modern alternative using human monocytes to detect both endotoxins and non-endotoxin pyrogens (NEPs).
• MAT is gradually replacing rabbit test in Europe due to ethics (3R) and sensitivity.
• Automation eliminates interpretation errors of complex temperature curves or MAT calibration data.

⚠️  CRITICAL:
• For rabbit test: animals must be healthy and kept in controlled conditions.
• For MAT: important to exclude sample interference with clotting system or cells.
• Positive result requires investigation of contamination source (raw material, water, process).
• MAT requires use of standard endotoxin for calibration curve construction.

Key features:
• Support for both main pharmacopoeial methods.
• Verification of sum and individual limits for rabbits.
• Assessment of endotoxin equivalent for MAT.

Critical parameters:
• Rabbit Sum Temp: < 1.4 °C
• Rabbit Individual Temp: < 0.6 °C
• MAT Endotoxin Equivalent: <= Limit

💡 Usage tips:
1. Use validated commercial reagent kits for MAT.
2. For rabbit test, strictly adhere to measurement time (usually 3 hours).
3. Account for ambient temperature when preparing rabbits.
4. Perform System Suitability Test (SST) before each MAT run.
5. Document any deviations in animal behavior or MAT reagent color.

⚠️ Note: MAT is more sensitive to non-endotoxin pyrogens (e.g., Gram-positive bacterial cell wall components, viruses) than traditional LAL test, making it preferred for complex biologics.

input.csv

BatchNumber,TestType,SumTemp,MaxIndiv,NumRabbits,MatEE,MatLimit
PYRO-RAB-2026-001,Rabbit,0.8,0.4,3,0,0
PYRO-RAB-FAIL-002,Rabbit,1.6,0.5,3,0,0
PYRO-MAT-2026-001,MAT,0,0,0,0.25,0.5
PYRO-MAT-FAIL-002,MAT,0,0,0,0.8,0.5

URS & FS — Pyrogen Test (Rabbit & MAT)

This document describes the user requirements and functional specification for PyrogenTestRabbitMATQualityChecker. The utility is intended for QC laboratory use as a rule-based check of data prepared from an instrument, LIMS, ELN, MES or an approved input.csv.

URS — User Requirements Specification

IDRequirementCriticalityAcceptance criterion
URS-001The utility shall accept input.csv with approved columns: BatchNumber, TestType, SumTemp, MaxIndiv, NumRabbits, MatEE, MatLimit.HighThe CSV file is processed without manual header editing.
URS-002The utility shall perform deterministic evaluation for “Pyrogen Test (Rabbit & MAT)” without machine learning.HighThe same input data produce the same JSON result.
URS-003The utility shall validate mandatory fields, numeric formats, flags, ranges and domain plausibility.HighSchema and conversion errors are explicitly reported.
URS-004The utility shall generate output.json with PASS / WARNING / FAIL statuses, source values, warnings and failures.HighThe JSON result is suitable for review, deviation investigation and integration.
URS-005The documentation shall support IQ/OQ/PQ or CSV/CSA verification.MediumURS/FS, CSV/JSON contract and test scenarios are supplied with the utility.

input.csv contract

#FieldSamplePurpose
1BatchNumberPYRO-RAB-2026-001Input parameter for deterministic QC evaluation.
2TestTypeRabbitInput parameter for deterministic QC evaluation.
3SumTemp0.8Input parameter for deterministic QC evaluation.
4MaxIndiv0.4Input parameter for deterministic QC evaluation.
5NumRabbits3Input parameter for deterministic QC evaluation.
6MatEE0Input parameter for deterministic QC evaluation.
7MatLimit0Input parameter for deterministic QC evaluation.

FS — Functional Specification

IDFunctionImplementation
FS-001CSV importRead input.csv; validate header, column count and encoding.
FS-002Schema validationCheck required fields and permitted input values.
FS-003Rule engineApply domain rules, limits and system suitability/specification checks described in the source utility description.
FS-004Status aggregationProduce final status: FAIL for critical failure, WARNING for non-critical deviation, PASS for conformance.
FS-005JSON exportWrite machine-readable output.json for LIMS/ELN/MES and QA/QC review.

OQ/PQ scenarios

  • OQ-001: a valid sample row shall be processed without schema error.
  • OQ-002: a missing mandatory column shall produce a schema error.
  • OQ-003: a non-numeric value in a numeric field shall produce a conversion error.
  • OQ-004: a critical parameter outside the limit shall produce FAIL or a critical finding.
  • PQ-001: user real batches shall be checked with retention of input.csv, output.json, utility version and checksum.

Included in packages

Biopharmaceuticals Core QC Suite

Focused QC utility package for biologic products: HCP, mAbs, biosimilars, proteins/peptides, sterility, endotoxins and key release checks.

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Biopharmaceuticals Extended QC Suite

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Immunology QC Suite

QC utility package for immunology: monoclonal antibodies, biosimilars, immunomodulators, immunosuppressants, ELISA/SPR, HCP, protein characterization, sterility and pyrogen/release checks.

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Infectious Diseases QC Suite

QC utility package for infectious diseases: antibacterial, antiviral, antifungal and antiparasitic products, microbiology, sterility, endotoxins, viral safety and vaccine release checks.

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LabEx QC Suite

LabEx package for laboratory QC methods: chromatography, spectroscopy, microbiology, sterility, endotoxins, particles, dissolution, water, cleanrooms and sample preparation.

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