MagnesiumOxideQualityChecker

Magnesium Oxide

assay heavy metals impurities minerals premix specification vitamins
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Magnesium Oxide Quality Checker — Magnesium Oxide (Ph. Eur. 2.4.1)

ℹ️ The utility checks assay (as MgO), loss on ignition, metal impurities, acid insoluble residue, pH of suspension.
ℹ️ Does not use machine learning — rule-based logic only.
⚠️ Critical for antacids, laxatives, dietary supplements, excipients.

Usage:
MagnesiumOxideQualityChecker.exe → demo mode (console output)
MagnesiumOxideQualityChecker.exe input.csv output.json → evaluate your data

Input format:
BatchNumber,AssayPercent,LossOnIgnition,HeavyMetals,Arsenic,Lead,Mercury,Cadmium,Fluorides,Chlorides,Sulfates,AcidInsolubleResidue,Calcium,Iron,pH,EthanolPPM,AcetonePPM

Example:
MGO-2026-001,98.5,0.5,15,1.5,5,0.5,0.5,30,0.05,0.3,0.2,0.2,0.005,9.0,500,300

— WHY IS THIS NEEDED?
Magnesium oxide is an inorganic compound widely used in:
• Antacid preparations (neutralizing stomach acid)
• Laxative agents (osmotic action)
• Dietary supplements as magnesium source
• Pharmaceutical excipients (filler, absorbent)
• Mineral additives in food industry
Critical parameters:
• Assay 96.0–100.5% (expressed as MgO)
• Loss on ignition ≤1.0% (at 1000°C to constant weight)
• Heavy metals ≤30 ppm (as lead)
• Arsenic ≤3 ppm, lead ≤10 ppm, mercury ≤1 ppm, cadmium ≤1 ppm
• Fluorides ≤50 ppm
• Chlorides ≤0.1%, sulfates ≤0.5%
• Acid insoluble residue ≤0.5% (quartz, clay impurities)
• Calcium ≤0.5%, iron ≤0.01% (impurities from natural raw materials)
• pH of 1:50 suspension — 8.0–10.0 (alkaline reaction)
Monograph compliance is mandatory for registration. Magnesium oxide is hygroscopic — requires protection from moisture during storage!

input.csv

BatchNumber,AssayPercent,LossOnIgnition,HeavyMetals,Arsenic,Lead,Mercury,Cadmium,Fluorides,Chlorides,Sulfates,AcidInsolubleResidue,Calcium,Iron,pH,EthanolPPM,AcetonePPM
MGO-2026-001,98.5,0.5,15,1.5,5,0.5,0.5,30,0.05,0.3,0.2,0.2,0.005,9.0,500,300

URS & FS — user requirements and functional specification

This document defines user requirements and functional specification for the quality-control utility. It supports deployment discussion, IQ/OQ preparation and QC workflow integration.

Utility: MagnesiumOxideQualityCheckerAPI / object: Magnesium OxideCategory: Vitamins and minerals

1. Scope

The Magnesium Oxide Quality Checker utility is used for Magnesium Oxide. The actual input.csv is the source of truth for the input structure; control criteria are defined by the executable and the domain description.

The utility does not use machine learning; decisions are produced by deterministic rules.

Categories: Vitamins and minerals

Tags: assay, heavy metals, impurities, minerals, premix, specification, vitamins

2. Execution modes

MagnesiumOxideQualityChecker.exe                            → demo mode (console output)
MagnesiumOxideQualityChecker.exe input.csv output.json      → evaluate your data

3. Key controlled areas

  • assay / content
  • residual solvents
  • heavy metals / elemental impurities
  • pH and physicochemical parameters

4. Domain limits and critical parameters

  • ⚠️ Critical for antacids, laxatives, dietary supplements, excipients.
  • Critical parameters:
  • Assay 96.0–100.5% (expressed as MgO)
  • Loss on ignition ≤1.0% (at 1000°C to constant weight)
  • Heavy metals ≤30 ppm (as lead)
  • Arsenic ≤3 ppm, lead ≤10 ppm, mercury ≤1 ppm, cadmium ≤1 ppm
  • Fluorides ≤50 ppm
  • Chlorides ≤0.1%, sulfates ≤0.5%
  • Acid insoluble residue ≤0.5% (quartz, clay impurities)
  • Calcium ≤0.5%, iron ≤0.01% (impurities from natural raw materials)
  • pH of 1:50 suspension — 8.0–10.0 (alkaline reaction)
Limits stated in the description must be verified against the current approved specification, pharmacopoeial monograph and registration dossier before production use.

5. URS — user requirements

IDRequirementCriticalityAcceptance criterion
URS-001The system shall accept an input.csv file for Magnesium Oxide with the exact columns listed in the “Input data contract” section.HighA file with the correct header is processed without manual editing; missing mandatory columns produce FAIL/import error.
URS-002The system shall support execution without arguments in demo mode and execution with input.csv output.json for user data.MediumBoth execution scenarios produce a predictable result or clear diagnostic error.
URS-003The system shall perform rule-based controls for: assay / content, residual solvents, heavy metals / elemental impurities, pH and physicochemical parameters.HighEach controlled parameter receives a status and message; the result does not depend on hidden Excel formulas or ML.
URS-004The system shall preserve traceability between batch/lot, source values, applied rules and final verdict.HighOutput includes batch identifier, source values, parameter statuses and critical findings.
URS-005The system shall generate machine-readable output.json for LIMS/ELN/MES, batch record and QA/QC review.HighJSON contains overall status, check array, warnings, failures and source-file reference.
URS-006The system shall support use in the client validation package: URS/FS, IQ/OQ preparation, installation and operational scenario checks.HighThe document, test scenarios and reproducible CSV/JSON flow are suitable for audit and internal approval.
URS-007The system shall clearly separate technical data errors from specification nonconformities.MediumSchema/type errors are not mixed with pharmacopoeial deviations and are reported separately.

6. input.csv data contract

The source of truth for the input schema is the actual input.csv header. Column names are technical identifiers and are not translated.

#ColumnTypeUnitDescriptionSampleControl rule
1BatchNumberidentifieras specifiedBatch NumberMGO-2026-001mandatory field; used for batch/lot traceability
2AssayPercentdecimal%Assay %98.5numeric value; compared with assay/purity limit from specification or method
3LossOnIgnitiondecimalas specifiedLoss On Ignition0.5mandatory numeric value; rule comparison is performed by the utility
4HeavyMetalsdecimalas specifiedHeavy Metals15numeric value; checked as elemental/metal impurity
5Arsenicdecimalas specifiedArsenic1.5numeric value; checked as elemental/metal impurity
6Leaddecimalas specifiedLead5numeric value; checked as elemental/metal impurity
7Mercurydecimalas specifiedMercury0.5numeric value; checked as elemental/metal impurity
8Cadmiumdecimalas specifiedCadmium0.5numeric value; checked as elemental/metal impurity
9Fluoridesdecimalas specifiedFluorides30mandatory numeric value; rule comparison is performed by the utility
10Chloridesdecimalas specifiedChlorides0.05mandatory numeric value; rule comparison is performed by the utility
11Sulfatesdecimalas specifiedSulfates0.3mandatory numeric value; rule comparison is performed by the utility
12AcidInsolubleResiduedecimalas specifiedAcid Insoluble Residue0.2mandatory numeric value; rule comparison is performed by the utility
13Calciumdecimalas specifiedCalcium0.2mandatory numeric value; rule comparison is performed by the utility
14Irondecimalas specifiedIron0.005mandatory numeric value; rule comparison is performed by the utility
15pHdecimalpHp H9.0mandatory numeric value; rule comparison is performed by the utility
16EthanolPPMdecimalppmEthanol PPM500numeric value; checked as residual solvent against the applicable limit
17AcetonePPMdecimalppmAcetone PPM300numeric value; checked as residual solvent against the applicable limit

CSV example

BatchNumber,AssayPercent,LossOnIgnition,HeavyMetals,Arsenic,Lead,Mercury,Cadmium,Fluorides,Chlorides,Sulfates,AcidInsolubleResidue,Calcium,Iron,pH,EthanolPPM,AcetonePPM
MGO-2026-001,98.5,0.5,15,1.5,5,0.5,0.5,30,0.05,0.3,0.2,0.2,0.005,9.0,500,300

7. FS — functional specification

IDFunctionImplementation description
FS-001CLI entry pointThe executable MagnesiumOxideQualityChecker.exe supports demo mode and input.csv output.json processing mode.
FS-002CSV parserThe import module reads CSV, validates header, column presence/order, value count and encoding. Decimal values are expected with a dot separator.
FS-003Field conversionEach column is converted to the expected type: identifier, text, decimal number, date/time or boolean flag.
FS-004Domain rule engineFor Magnesium Oxide, explicit rules are applied: range, minimum, maximum, absence of prohibited flag, data completeness or calculation-based check.
FS-005Criticality handlingCritical violations produce FAIL; non-critical deviations and incomplete data produce WARNING; full conformance produces PASS.
FS-006JSON writeroutput.json stores overall status, per-parameter results, source values, warnings, failures and diagnostic messages.
FS-007Integration contractThe CSV → JSON format is stable for invocation from LIMS/ELN/MES, scheduled task or wrapper service.
FS-008Error handlingSchema error, missing file, non-numeric value or JSON write failure returns diagnosable error without silent PASS.

8. output.json contract

The output file must be suitable for automated processing, audit review and correlation with the source input.csv row.

{
  "utility": "MagnesiumOxideQualityChecker",
  "api": "Magnesium Oxide",
  "batchNumber": "MGO-2026-001",
  "overallStatus": "PASS|WARNING|FAIL",
  "checkedAtUtc": "2026-05-18T00:00:00Z",
  "checks": [
    {
      "parameter": "BatchNumber",
      "value": "MGO-2026-001",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "AssayPercent",
      "value": "98.5",
      "unit": "%",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "LossOnIgnition",
      "value": "0.5",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "HeavyMetals",
      "value": "15",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "Arsenic",
      "value": "1.5",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "Lead",
      "value": "5",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "Mercury",
      "value": "0.5",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    },
    {
      "parameter": "Cadmium",
      "value": "0.5",
      "unit": "as specified",
      "status": "PASS|WARNING|FAIL",
      "message": "Rule-based check result"
    }
  ],
  "criticalFindings": [],
  "sourceFile": "input.csv"
}

9. OQ/PQ test scenarios

IDScenarioExpected result
TC-001Valid CSV with expected header and sample rowAll rows are processed; output contains PASS/WARNING/FAIL and parameter-level detail.
TC-002A mandatory input.csv column is missingImport is rejected or the row receives FAIL with schema reference.
TC-003A numeric field contains text or a blank valueType conversion error is recorded; the result is not hidden as PASS.
TC-004A parameter is outside specification or critical limitCritical parameters produce FAIL; non-critical deviations produce WARNING according to the rule.
TC-007Residual solvent above applicable limitFAIL is produced with solvent name and measured value.

10. QA/QC, CSV and change control

  • Before production use, the client records executable version, checksum, specification/monograph version, test CSV, expected JSON and IQ/OQ results.
  • Column names must not be changed without updating the validator and test scenarios.
  • The source CSV, output.json and utility version should be stored together as an evidence package.
  • Any change in control rules must go through change control and repeated OQ scenario verification.

Included in packages

Vitamins & Minerals QC Suite

Quality-control package for vitamins, minerals, premixes and nutrient substances.

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