AssayImpurityHPLCQualityChecker

Assay & Impurity HPLC

LabEx laboratory QC CSV→JSON URS & FS chromatography solid dosage forms utilities / cleanroom
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Assay & Impurity HPLC Quality Checker — HPLC Assay and Related Substances Control
ℹ️ Utility checks critical parameters of HPLC analysis (USP <621>, Ph. Eur. 2.2.46):
• Assay content (% on dried basis)
• Specific impurities (Impurity A, B etc., %)
• Total impurities (%)
• System suitability: Resolution of critical pair (Rs)
⚠️ CRITICAL: Exceeding impurity limits may indicate drug degradation or synthesis errors!
Low resolution (<2.0) invalidates the analysis according to pharmacopoeial requirements.
Usage:
AssayImpurityHPLCQualityChecker.exe → demo mode (console output)
AssayImpurityHPLCQualityChecker.exe input.csv output.json → evaluate your data
Input format:
BatchNumber,AssayPercent,ImpurityAPercent,ImpurityBPercent,TotalImpuritiesPercent,ResolutionCriticalPair
Example:
HPLC-API-2026-001,99.85,0.12,0.08,0.35,3.50
Supported analysis types:
• API Substance — control of Active Pharmaceutical Ingredients
• Finished Product — control of finished dosage forms (tablets, capsules, solutions)
• Degradation Study — monitoring degradation products in stability studies
— WHY IS THIS NEEDED?
HPLC is the gold standard for quantitative analysis in pharma:
• High selectivity allows separation of complex mixtures
• Sensitivity down to trace levels (ppm/ppb) for genotoxic impurity control
• Mandatory method for registration dossiers (CTD Module 3) in all major pharmacopoeias (USP, Ph. Eur., JP)
⚠️ CRITICAL:
• Assay: must strictly match label claim (typically 98.0–102.0% for substances). Deviations affect dosing!
• Impurities: each specific impurity has its own limit (e.g., NMT 0.5%). Total impurities are also limited (e.g., NMT 2.0%).
• Resolution: system suitability criterion. If peaks are not separated (Rs < 1.5–2.0), the result is unreliable.
• Tailing Factor: another important system suitability parameter (usually NMT 2.0) affecting integration accuracy.
Key features:
• Automatic check against pharmacopoeial limits (configurable per monograph)
• System suitability control (Resolution) before result evaluation
• Support for multiple specific impurities
• LIMS-compatible report generation (LabWare)
Critical parameters:
• Assay: 98.0 – 102.0 % (example for substance)
• Impurity A: NMT 0.50 %
• Impurity B: NMT 0.50 %
• Total Impurities: NMT 2.00 %
• Resolution: NLT 2.0
💡 Usage tips:
Ensure the chromatographic system passed System Suitability Test before running the utility.
Impurity limits must be taken from the current monograph (USP/Ph.Eur.) or registration dossier.
For gradient elution methods, pay special attention to Retention Time for peak identification.
If unknown peaks (>0.1%) are detected, their identification or safety justification (ICH Q3A/Q3B) is required.
⚠️ Note: This utility is basic for QC laboratories. It covers routine release control. For complex cases (genotoxic impurities, enantiomers), use specialized utilities (ResidualSolventsGCQualityChecker, ChiralPurityHPLCQualityChecker).

input.csv

BatchNumber,AssayPercent,ImpurityAPercent,ImpurityBPercent,TotalImpuritiesPercent,ResolutionCriticalPair
HPLC-API-2026-001,99.85,0.12,0.08,0.35,3.50
HPLC-API-2026-002,97.50,0.60,0.10,0.90,2.10
HPLC-API-2026-003,100.10,0.05,0.05,0.15,4.20

URS & FS — Assay & Impurity HPLC

This document describes the user requirements and functional specification for AssayImpurityHPLCQualityChecker. The utility is intended for QC laboratory use as a rule-based check of data prepared from an instrument, LIMS, ELN, MES or an approved input.csv.

URS — User Requirements Specification

IDRequirementCriticalityAcceptance criterion
URS-001The utility shall accept input.csv with approved columns: BatchNumber, AssayPercent, ImpurityAPercent, ImpurityBPercent, TotalImpuritiesPercent, ResolutionCriticalPair.HighThe CSV file is processed without manual header editing.
URS-002The utility shall perform deterministic evaluation for “Assay & Impurity HPLC” without machine learning.HighThe same input data produce the same JSON result.
URS-003The utility shall validate mandatory fields, numeric formats, flags, ranges and domain plausibility.HighSchema and conversion errors are explicitly reported.
URS-004The utility shall generate output.json with PASS / WARNING / FAIL statuses, source values, warnings and failures.HighThe JSON result is suitable for review, deviation investigation and integration.
URS-005The documentation shall support IQ/OQ/PQ or CSV/CSA verification.MediumURS/FS, CSV/JSON contract and test scenarios are supplied with the utility.

input.csv contract

#FieldSamplePurpose
1BatchNumberHPLC-API-2026-001Input parameter for deterministic QC evaluation.
2AssayPercent99.85Input parameter for deterministic QC evaluation.
3ImpurityAPercent0.12Input parameter for deterministic QC evaluation.
4ImpurityBPercent0.08Input parameter for deterministic QC evaluation.
5TotalImpuritiesPercent0.35Input parameter for deterministic QC evaluation.
6ResolutionCriticalPair3.50Input parameter for deterministic QC evaluation.

FS — Functional Specification

IDFunctionImplementation
FS-001CSV importRead input.csv; validate header, column count and encoding.
FS-002Schema validationCheck required fields and permitted input values.
FS-003Rule engineApply domain rules, limits and system suitability/specification checks described in the source utility description.
FS-004Status aggregationProduce final status: FAIL for critical failure, WARNING for non-critical deviation, PASS for conformance.
FS-005JSON exportWrite machine-readable output.json for LIMS/ELN/MES and QA/QC review.

OQ/PQ scenarios

  • OQ-001: a valid sample row shall be processed without schema error.
  • OQ-002: a missing mandatory column shall produce a schema error.
  • OQ-003: a non-numeric value in a numeric field shall produce a conversion error.
  • OQ-004: a critical parameter outside the limit shall produce FAIL or a critical finding.
  • PQ-001: user real batches shall be checked with retention of input.csv, output.json, utility version and checksum.

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